Abstract: A pigmented granular pigmented coating feedstock is prepared by melting a resin, which can be a solid resin based on polymerizable ethylenically unsaturated monomer or epoxy based resin, and a solid or viscous curing agent, blending the molten mass, and cooling to form a solid. The solid blend of resin and curing agent is ground to produce a granular feedstock. The feedstock is readily storable or shippable to a location for coating preparation. Alternatively a solid coating can be ground after shipping. An aqueous coating is made by dispersing the feedstock in water and mixing to form a dispersion. A salting agent and at least one additive can be added to form an aqueous coating composition. An article can be coated with the dispersion, for example, by electrodeposition.

Abstract: The present invention provides a method of preparing an electrocoat coating composition, comprising forming an aqueous emulsion comprising a film-forming component and water and removing at least a portion of the water from the aqueous emulsion by ultrafiltration.

Abstract: The invention relates to aqueous dispersions and aqueous electrodepositable primers made with the aqueous dispersions of the invention. The aqueous dispersion of the invention requires the use of a polymer (a) comprising one or more water dispersible groups per molecule and one or more functional groups (f), and at least one crosslinking agent (b) comprising one or more blocked functional groups (fb) reactive with polymer (a) after unblocking. Crosslinking agent (b) has a Tg of from 40 to 70° C./105 to 158° F. and is a solid at 23.9° C./75° F. when at 100% by weight solids. Crosslinking agent (b) is melt mixed into acrylic polymer (a) to provide a first dispersion and said first dispersion is emulsified in water to provide an aqueous dispersion. In a preferred embodiment, the aqueous electrodepositable primers comprise at least 50% by weight water and an acrylic polymer (a) having one or more salted sites per molecule.

Abstract: The invention relates to a method for preparing aqueous dispersions, especially electrodepositable aqueous dispersions. The invention requires the use of a polymer (a) comprising one or more water dispersible groups per molecule and one or more functional groups (f), and at least one crosslinking agent (b) comprising one or more blocked functional groups (fb) reactive with polymer (a) after unblocking. Crosslinking agent (b) has a Tg of from 40 to 70° C./105 to 158° F. and is a solid at 23.9° C./75° F. when at 100% by weight solids. Crosslinking agent (b) is mixed into polymer (a) at a temperature at or above the melting temperatures of both polymer (a) and compound (b) but below the temperature at which blocked functional groups (fb) unblock. Sufficient water is added to the resulting melt-mixture (ii) to provide an aqueous dispersion.

Abstract: The invention relates to aqueous dispersions and aqueous electrodepositable primers made with the aqueous dispersions of the invention. The aqueous dispersion of the invention requires the use of a polymer (a) comprising one or more water dispersible groups per molecule and one or more functional groups (f), and at least one crosslinking agent (b) comprising one or more blocked functional groups (fb) reactive with polymer (a) after unblocking. Crosslinking agent (b) has a Tg of from 40 to 70° C./105 to 158° F. and is a solid at 23.9° C./75° F. when at 100% by weight solids. Crosslinking agent (b) is melt mixed into acrylic polymer (a) to provide a first dispersion and said first dispersion is emulsified in water to provide an aqueous dispersion. In a preferred embodiment, the aqueous electrodepositable primers comprise at least 50% by weight water and an acrylic polymer (a) having one or more salted sites per molecule.

Abstract: The invention relates to a method for preparing aqueous dispersions, especially electrodepositable aqueous dispersions. The invention requires the use of a polymer (a) comprising one or more water dispersible groups per molecule and one or more functional groups (f), and at least one crosslinking agent (b) comprising one or more blocked functional groups (fb) reactive with polymer (a) after unblocking. Crosslinking agent (b) has a Tg of from 40 to 70° C./105 to 158° F. and is a solid at 23.9° C./75° F. when at 100% by weight solids. Crosslinking agent (b) is mixed into polymer (a) at a temperature at or above the melting temperatures of both polymer (a) and compound (b) but below the temperature at which blocked functional groups (fb) unblock. Sufficient water is added to the resulting melt-mixture (ii) to provide an aqueous dispersion.

Abstract: The invention provides a process for preparing an allophanate-containing compound in the presence of a metal catalyst and a tertiary amine. In a preferred process, the tertiary amine compound also has a hydroxyl group. The hydroxyl group can react with the isocyanate functionality. Also disclosed is a process in which an allophanate-containing compound is prepared with copper acetate monohydrate as a catalyst. The allophanate-containing compound is used as a curing agent in coating compositions, particularly electrocoat coating compositions. The coating compositions are used to coat articles.

Abstract: The invention provides a process for preparing an allophanate-containing compound in the presence of a metal catalyst and a tertiary amine. In a preferred process, the tertiary amine compound also has a hydroxyl group. The hydroxyl group can react with the isocyanate functionality. Also disclosed is a process in which an allophanate-containing compound is prepared with copper acetate monohydrate as a catalyst.

Abstract: The invention provides a process for preparing an allophanate-containing compound in the presence of a metal catalyst and a tertiary amine. In a preferred process, the tertiary amine compound also has a hydroxyl group. The hydroxyl group can react with the isocyanate functionality. Also disclosed is a process in which an allophanate-containing compound is prepared with copper acetate monohydrate as a catalyst. The allophanate-containing compound is used as a curing agent in coating compositions, particularly electrocoat coating compositions. The coating compositions are used to coat articles.

Abstract: An electrocoat coating composition comprising an electrodepositable resin that has functionality reactive with isocyanate and a curing agent having at least one allophanate groups is described. The invention also provides a method of applying the composition of the invention to a substrate and curing the applied coating.

Abstract: An electrocoat coating composition includes an anionic addition polymer latex and a water-insoluble crosslinking resin that is dispersed with an anionic dispersing resin.

Abstract: An electrodeposition coating composition is described comprising:(a) an aqueous dispersion of a water-dispersible, electrically-depositable resin, and(b) a water-soluble cellulose ether.