Abstract: The present invention relates to solid, particulate free film-forming compositions, multi-layer composite coatings comprising such film-forming compositions and methods of applying such multi-component composite coatings to a substrate. The solvent free film-forming compositions include UV-curable powder coating compositions comprising an amorphous (meth)acrylate terminated poly(ester-urethane) and optionally a second (meth)acrylate terminated polyurethane.

Abstract: Copolymers prepared in aqueous medium from macromonomers and one or more ethylenically unsaturated monomers are disclosed. The copolymers are useful for sound and vibration dampening applications.

Abstract: Provided is a film-forming composition substantially free of organic solvent which includes an aqueous dispersion of polymeric microparticles prepared by emulsion polymerization of a monomeric composition containing (1) at least 10 percent by weight of one or more vinyl aromatic compounds; (2) 0.1 to 10 percent by weight of one or more carboxylic acid functional polymerizable, ethylenically unsaturated monomers; (3) 0 to 10 percent by weight of one or more polymerizable monomers having one or more functional groups capable of reacting to form crosslinks; and (4) one or more polymerizable ethylenically unsaturated monomers. Each of (1), (2), (3) and (4) are different one from the other and at least one of (3) and (4) is present in the monomeric composition. Multi-layer composite coatings and coated substrates also are provided.

Abstract: Coating materials comprising polymeric particles in a geometrically ordered array are disclosed. The particles can be formed from materials having different glass transition temperatures; this allows for phase segregation between areas of different glass transition temperatures within each particle. Typically, at least 50 percent of the particles will form a hexagonal array, capable of exhibiting Bragg diffraction. Because the particles within the array do not coalesce to any appreciable extent, significant surface area is provided by the present coating materials. Thus, the present materials have particularly good sound deadening properties. Substrates coated with the present materials are also disclosed, as are methods for inhibiting sound transmission through a substrate using these coatings.

Abstract: A thermosetting composition that includes a co-reactable solid, particulate mixture of a film forming material having functional groups, a crosslinking agent having at least two functional groups that are reactive with the functional groups in the film forming material, and a monocarboxylic acid. Multi-component composite coatings, coated substrates, and related methods are also provided.

Abstract: The present invention provides an aqueous adhesive composition including a resinous phase dispersed in an aqueous medium, the resinous phase containing (a) a polychloroprene, (b) optionally, a halogenated polyolefin different from (a), and (c) optionally, an aminoplast resin. Further provided is an aqueous adhesive composition of a resinous phase dispersed in an aqueous medium wherein the resinous phase includes (a) a polychloroprene, (b) a halogenated polyolefin different from (a), and (c) a polyurethane polymer having ionic salt groups. A multi-layer composite and methods for adhering a thermoplastic material to a rigid substrate using the aqueous adhesive compositions also are provided.

Abstract: A curable film-forming composition of 5 to 95 weight percent (based on the total resin solids weight in the composition) of a crosslinking agent; 5 to 95 weight percent ot a polymer containing functional groups reactive with the crosslinking agent; and 0.01 to 15 weight percent of at least one additive selected from a reaction product of phosporous acid and: at least one diepoxide; at least one diepoxide and at least one anhydride; at least one diepoxide and at least one anhydride, chain extended with at least one diol; at least one monoepoxide and at least one anhydride, chain extended with at least one diepoxide; and mixtures thereof. The additives in the composition prevent thermal oxidation, minimizing visual effects (i.e., yellowing). A multi-component composite coating includes a base coat and a top coat which may be derived from the above curable film-forming composition.

Abstract: A latex emulsion that includes crosslinked polymeric microparticles dispersed in an aqueous continuous phase. The microparticles are prepared from a monomer mix of a crosslinking monomer, a monomer having hydrophilic functional groups, and one or more other monomers. Also disclosed is a thermosetting composition that includes a first reactant that has reactive functional groups; a curing agent that has at least two functional groups reactive with the functional groups of the first reactant; and the latex emulsion of crosslinked polymeric microparticles dispersed in an aqueous continuous phase. The thermosetting composition may be used to coat a substrate. The coating may be a multi-layer composite coating that includes a base coat layer deposited from a pigmented film-forming base coat composition containing the thermosetting composition; and a substantially pigment free top coat layer deposited over a portion of the base coat layer from a substantially pigment free top coat composition.

Abstract: A curable film-forming composition of 5 to 95 weight percent (based on the total resin solids weight in the composition) of a crosslinking agent; 5 to 95 weight percent of a polymer containing functional groups reactive with the crosslinking agent; and 0.01 to 15 weight percent of at least one additive selected from a reaction product of phosphorous acid and: at least one diepoxide; at least one diepoxide and at least one anhydride; at least one diepoxide and at least one anhydride, chain extended with at least one diol; at least one monoepoxide and at least one anhydride, chain extended with at least one diepoxide; and mixtures thereof. The additives in the composition prevent thermal oxidation, minimizing visual effects (i.e., yellowing). A multi-component composite coating includes a base coat and a top coat which may be derived from the above curable film-forming composition.

Abstract: The present invention provides an aqueous adhesive composition including a resinous phase dispersed in an aqueous medium, the resinous phase containing (a) a polychloroprene, (b) optionally, a halogenated polyolefin different from (a), and (c) optionally, an aminoplast resin. Further provided is an aqueous adhesive composition of a resinous phase dispersed in an aqueous medium wherein the resinous phase includes (a) a polychloroprene, (b) a halogenated polyolefin different from (a), and (c) a polyurethane polymer having ionic salt groups. A multi-layer composite and methods for adhering a thermoplastic material to a rigid substrate using the aqueous adhesive compositions also are provided.

Abstract: A latex emulsion that includes crosslinked polymeric microparticles dispersed in an aqueous continuous phase. The microparticles are prepared from a monomer mix of a crosslinking monomer, a monomer having hydrophilic functional groups, and one or more other monomers. Also disclosed is a thermosetting composition that includes a first reactant that has reactive functional groups; a curing agent that has at least two functional groups reactive with the functional groups of the first reactant; and the latex emulsion of crosslinked polymeric microparticles dispersed in an aqueous continuous phase. The thermosetting composition may be used to coat a substrate. The coating may be a multi-layer composite coating that includes a base coat layer deposited from a pigmented film-forming base coat composition containing the thermosetting composition; and a substantially pigment free top coat layer deposited over a portion of the base coat layer from a substantially pigment free top coat composition.

Abstract: The present invention provides coating compositions including aqueous dispersions of polymeric microparticles prepared from nitrile, carbamate and amide functional materials, polyoxyalkylene acrylates and/or hydroxy functional materials, which are useful for sound deadening applications.

Abstract: A fast-drying coating composition intended primarily as an automotive clear coat contains (A) 25 to 80 weight percent of an acrylic polyol which is the polymerization product of unsaturated monomers of which 0.5 to 15 percent by weight (based on resin solids weight of the monomers) is an acrylate having the structure: where R1=H or CH3, R3 is H or an alkyl group, R4 is an alkyl group, and R5 is an alkyl group containing at least four carbon atoms; and (B) 20 to 75 weight percent of a curing agent reactive with hydroxyl groups, particularly polyisocyanates.

Abstract: Coating materials comprising polymeric particles in a geometrically ordered array are disclosed. The particles can be formed from materials having different glass transition temperatures; this allows for phase segregation between areas of different glass transition temperatures within each particle. Typically, at least 50 percent of the particles will form a hexagonal array, capable of exhibiting Bragg diffraction. Because the particles within the array do not coalesce to any appreciable extent, significant surface area is provided by the present coating materials. Thus, the present materials have particularly good sound deadening properties. Substrates coated with the present materials are also disclosed, as are methods for inhibiting sound transmission through a substrate using these coatings.

Abstract: Curable powder clear coating composition and coated substrate with multilayered coatings have as the predominant film-forming polymer in the coating at least one epoxy acrylic copolymer in an amount from 60 to 99.99 percent by weight and 10 to 40 percent by weight of a polycarboxylic acid crosslinking agent. The percentages by weight are based on solids of the curable coating composition. A single predominant film-forming epoxy acrylic copolymer has a number average molecular weight in the range of about 1000 to 5500; a calculated Tg in the range of 50 to 85° C.; epoxy content in the range of 35 to 85, and a styrene content resulting from an amount of styrene monomer in the range of up to about 25 weight percent based on the weight percent of the monomers to form the copolymer.

Abstract: A fast-drying coating composition intended primarily as an automotive clear coat that may be cured at ambient conditions is provided with VOC less than 4.0 (preferably about 3.5) by the use as a major film-forming component an acrylic polyol that is the product of a combination of alkyl (meth)acrylate monomers and hydroxyalkyl (meth)acrylate monomers, at least one of which in a specific embodiment is the reaction product of a hydroxyalkyl (meth)acrylate and .epsilon.-caprolactone. The coating composition further includes a curing agent reactive with hydroxyl groups, particularly a polyisocyanate.

Abstract: Cured thermoset multilayered composite coatings with a powder clear coat and a waterborne base coat have improved chip resistance for the coating. The waterborne base coat composition has one or more crosslinkable film-forming polymers, one or more crosslinking agents for crosslinking the film-forming polymer, and one or more pigments. This basecoat is applied to a bare or previously painted substrate to give a film thickness in the range of about 0.1 to 3 mils (2.54 to 76.2 microns). The basecoat is dehydrated from treatment at a temperature from ambient to an elevated temperature of up to about 90.degree. C. for up to about 15 minutes before it is contacted with powder clear coating composition. The powder clear coating composition has a predominant amount of one or more crosslinkable, meltable and mobile film-forming polymer and/or copolymer having a weight average molecular weight of one or polymers/copolymers in the range of about 2000 to about 6000.

Abstract: A storage-stable, curable film-forming composition is provided comprising: (i) a crosslinking agent selected from an aminoplast, a blocked polyisocyanate, and mixtures thereof; and (ii) a hydroxyl functional acrylic polymer further containing a plurality of alkoxysilane groups of the structure: ##STR1## wherein R.sub.1 is hydrogen or methyl, and R.sub.2 is a divalent group. The acrylic polymer is prepared in a solvent medium comprising an alcohol. The curable film-forming composition is suitable for use in color-plus-clear composite coating compositions.

Abstract: A powder coating composition comprises (a) from 60-90 percent by weight of an epoxy functional copolymer having a Tg of from 25.degree.-70.degree. C. formed by polymerizing from 50-75 percent by weight of a glycidyl functional monomer and from 35-50 percent by weight of a monomer free of glycidyl functionality, and (b) from 10-40 percent by weight of a polycarboxylic acid crosslinking agent, wherein the ratio of epoxy:acid functionality is about 1:0.8 to 1.

Abstract: Powder coating compositions based on epoxy functional copolymers and polycarboxylic acid curing agents are disclosed. The compositions have high epoxy content providing for excellent physical and chemical properties. In addition, the compositions are formulated such that they have a relatively low melt viscosity which provides for good flow and excellent coating appearance. The compositions are useful as clear coats.