Patents by Inventor Charles Morris Smith

Charles Morris Smith has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150291495
    Abstract: A cleavage process for making phenol and/or cyclohexanone, the process comprising: (A) providing a feed comprising cyclohexylbenzene hydroperoxide; (B) contacting the feed with a catalyst under cleavage reaction conditions effective to produce a cleavage effluent comprising phenol and cyclohexanone, the catalyst having a collidine uptake of at least 20 ?mol per gram of the catalyst and comprising an aluminosilicate molecular sieve of the FAU-type, an oxide binder, and a clay.
    Type: Application
    Filed: December 6, 2013
    Publication date: October 15, 2015
    Inventors: Kun Wang, Roberto Garcia, Terry E. Helton, Hari Nair, Charles Morris Smith
  • Publication number: 20150266795
    Abstract: Disclosed herein is a process for dehydrogenating a hydrocarbon with a dehydrogenation catalyst comprising a step of activating the catalyst precursor in a H2-containing atmosphere. A particularly advantageous activation process includes heating the catalyst precursor to a temperature in a range from 400° C. to 600° C. The process of the present disclosure is particularly advantageous for dehydrogenating cyclohexane to make benzene.
    Type: Application
    Filed: November 18, 2013
    Publication date: September 24, 2015
    Inventors: Tan-Jen Chen, Christopher L. Becker, Hari Nair, Francisco M. Benitez, Charles Morris Smith
  • Publication number: 20150251986
    Abstract: In a process for producing phenol and cyclohexanone, a cleavage feed containing greater than 40 wt % and no greater than 95 wt % cyclohexyl-1-phenyl-1-hydroperoxide, and at least 5 wt % and less than 60 wt % cyclohexylbenzene is mixed with at least phenol, cyclohexanone, water, and sulfuric acid to produce a cleavage reaction mixture containing from 15 wt % to 50 wt % phenol, from 15 wt % to 50 wt % cyclohexanone, from 1 wt % to 10 wt % cyclohexyl-1-phenyl-1-hydroperoxide, from 5 wt % to 60 wt % cyclohexylbenzene, from 0.1 wt % to 4 wt % water, and from 10 wppm to 1000 wppm sulfuric acid. The cleavage reaction mixture is then reacted at a temperature from 30° C. and to 70° C., and a pressure of at least 1 atmosphere for a time sufficient to convert at least 50% of said cyclohexyl-1-phenyl-1-hydroperoxide in said cleavage reaction mixture and produce a cleavage effluent containing phenol and cyclohexanone.
    Type: Application
    Filed: November 13, 2013
    Publication date: September 10, 2015
    Inventors: Keith H. Kuechler, Charles Morris Smith, Francisco M. Benitez, Kun Wang, Hari Nair, Travis A. Reine, Gabor Kiss, Roberto Garcia, Christopher L. Becker
  • Patent number: 9115105
    Abstract: In a process for producing propylene oxide, cyclohexylbenzene is contacted with an oxygen-containing compound under oxidation conditions with or without a suitable catalyst to produce an oxidation reaction effluent comprising cyclohexylbenzene hydroperoxide. At least a portion of the cyclohexylbenzene hydroperoxide is then reacted with propylene in the presence of an epoxidation catalyst under conditions effective to produce an epoxidation reaction effluent comprising phenylcyclohexanol and propylene oxide.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: August 25, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Hari Nair, Charles Morris Smith, James R. Lattner, Krystle J. Chavez, James C. Vartuli
  • Publication number: 20150218074
    Abstract: A process for producing phenol and/or cyclohexanone is described in which cyclohexylbenzene is contacted with an oxygen-containing gas under conditions effective to produce an oxidation effluent comprising cyclohexylbenzene hydroperoxide and at least part of cyclohexylbenzene hydroperoxide is contacted with a cleavage catalyst under conditions effective to produce a cleavage effluent containing phenol and cyclohexanone. At least one of the oxidation effluent and the cleavage effluent contains at least one phenylcyclohexanol as a by-product and the process further comprises contacting the phenylcyclohexanol with a dehydration catalyst comprising a molecular sieve of the MCM-22 family under conditions effective to convert at least part of the phenylcyclohexanol to phenylcyclohexene.
    Type: Application
    Filed: September 13, 2013
    Publication date: August 6, 2015
    Inventors: Jihad M. Dakka, Charles Morris Smith, Keith H. Kuechler, Christopher L. Becker, Terry E. Helton, Jason D. Davis, Edmund J. Mozeleski
  • Publication number: 20150203429
    Abstract: In a process for producing phenol and/or cyclohexanone, cyclohexylbenzene is contacted with an oxygen-containing gas to produce an oxidation effluent containing cyclohexylbenzene hydroperoxide and the cyclohexylbenzene hydroperoxide is then contacted with a cleavage catalyst to produce a cleavage effluent containing phenol and cyclohexanone. At least one of the oxidation effluent and the cleavage effluent also contains at least one by-product selected from phenylcyclohexanols and phenylcyclohexanones and the process further comprises contacting the by-product with a dehydration catalyst to convert the by-product to phenylcyclohexene and hydrogenating the phenylcyclohexene to cyclohexylbenzene. The dealkylation and hydrogenation may be conducted in a single stage.
    Type: Application
    Filed: September 11, 2013
    Publication date: July 23, 2015
    Applicant: ExxonMobil Chemical Patents Inc.
    Inventors: Jihad M. Dakka, Charles Morris Smith, Christopher L. Becker, Terry E. Helton, Jason D. Davis, Edmund J. Mozeleski
  • Publication number: 20150203419
    Abstract: In a process for producing cyclohexylbenzene, benzene is reacted with cyclohexene under alkylation conditions effective to produce an alkylation effluent comprising cyclohexylbenzene and a polycyclohexylbenzene. A first feed comprising at least a portion of the alkylation effluent is then fed to a first separation device, where the first feed is separated into at least a first fraction containing cyclohexylbenzene and a second fraction containing the polycyclohexylbenzene, the second fraction also comprising an oxygenated hydrocarbon. At least a portion of the oxygenated hydrocarbon is removed from at least a portion of the second fraction in a second separation device to obtain a second feed. The second feed may then be reacted in a transalkylation or dealkylation reactor to convert at least part of the polycyclohexylbenzene to additional cyclohexylbenzene.
    Type: Application
    Filed: July 9, 2013
    Publication date: July 23, 2015
    Inventors: Ryan A. Sothen, Francisco M. Benitez, Charles Morris Smith, Christopher L. Becker
  • Patent number: 9061975
    Abstract: In a process for producing phenol, cyclohexylbenzene is oxidized to form a first reaction product comprising cyclohexylbenzene hydroperoxide and at least a portion of the cyclohexylbenzene hydroperoxide is then cleaved to form a second reaction product comprising phenol and cyclohexanone. At least one of the first and second reaction products comprises cyclohexenone, which is hydrogenated to produce further cyclohexanone.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: June 23, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Christopher L. Becker, James R. Lattner, Keith H. Kuechler, Francisco M. Benitez, Charles Morris Smith
  • Publication number: 20150158788
    Abstract: Provided is a process for producing cyclohexylbenzene, in which a benzene feed stream is subjected to each of the following treatment steps: treating the feed stream with at least one adsorbent and fractionating the feed stream to remove components having a different boiling point than benzene. The treatment steps are carried out in any order and produce a treated benzene feed stream. The treated benzene feed stream is then contacted with hydrogen in the presence of a hydroalkylation catalyst in a hydroalkylation unit under conditions effective to produce a reaction product containing cyclohexylbenzene.
    Type: Application
    Filed: July 9, 2013
    Publication date: June 11, 2015
    Inventors: Hari Nair, Christopher L. Becker, Ryan A. Sothen, Charles Morris Smith, Tan-Jen Chen
  • Publication number: 20150148567
    Abstract: Disclosed herein are catalyst compositions useful in selective decomposition of organic oxygenates. A feed comprising an organic oxygenate may be contacted with a catalyst comprising (a) at least 0.1 wt % of an oxide of an element selected from Group 3 of the Periodic Table of Elements, wherein Group 3 includes the Lanthanide series; (b) at least 0.1 wt % of an oxide of an element selected from Group 6 of the Periodic Table of Elements; and (c) at least 0.1 wt % of an oxide of at least one element selected from Group 4 of the Periodic Table of Elements, wherein the wt % s are based upon the total combined weight of the oxides in (a) through (c) and excludes any other components.
    Type: Application
    Filed: August 29, 2012
    Publication date: May 28, 2015
    Applicant: ExxonMobil Chemical Patents Inc.
    Inventors: Kun Wang, Roberto Garcia, Charles Morris Smith, Doron Levin, James C. Vartuli
  • Publication number: 20150126756
    Abstract: In a process for producing propylene oxide, cyclohexylbenzene is contacted with an oxygen-containing compound under oxidation conditions with or without a suitable catalyst to produce an oxidation reaction effluent comprising cyclohexylbenzene hydroperoxide. At least a portion of the cyclohexylbenzene hydroperoxide is then reacted with propylene in the presence of an epoxidation catalyst under conditions effective to produce an epoxidation reaction effluent comprising phenylcyclohexanol and propylene oxide.
    Type: Application
    Filed: August 30, 2012
    Publication date: May 7, 2015
    Applicant: ExxonMobil Chemical Patents Inc.
    Inventors: Hari Nair, Charles Morris Smith, James R. Lattner, Krystle J. Chavez, James C. Vartuli
  • Patent number: 8981158
    Abstract: In a process for oxidizing cyclohexylbenzene, a composition comprising cyclohexylbenzene is contacted with oxygen in at least one oxidation zone under oxidation conditions sufficient to produce at least some (i) cyclohexylbenzene hydroperoxide; (ii) a first byproduct; and (iii) a second byproduct in an effluent. A ratio ? is determined according to the following formula: ? = A B wherein A is the amount of the first byproduct in the effluent and B is the amount of the second byproduct in the effluent. The ratio ? is then maintained above a threshold value or adjusted above a threshold value.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: March 17, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Bryan A. Patel, Francisco M. Benitez, Charles Morris Smith, Jihad M. Dakka, Travis A. Reine
  • Publication number: 20150038747
    Abstract: In a process for producing phenol, cyclohexylbenzene is oxidized to form a first reaction product comprising cyclohexylbenzene hydroperoxide and at least a portion of the cyclohexylbenzene hydroperoxide is then cleaved to form a second reaction product comprising phenol and cyclohexanone. At least one of the first and second reaction products comprises cyclohexenone, which is hydrogenated to produce further cyclohexanone.
    Type: Application
    Filed: November 21, 2011
    Publication date: February 5, 2015
    Applicant: ExxonMobil Chemical Patents, Inc.
    Inventors: Christopher L. Becker, James R. Lattner, Keith H. Kuechler, Francisco M. Benitez, Charles Morris Smith
  • Patent number: 8921604
    Abstract: In a process for producing cyclohexylbenzene, benzene is reacted with cyclohexene in a first reaction zone under conditions effective to produce a reaction product comprising cyclohexylbenzene and at least one polycyclohexylbenzene. At least a portion of the reaction product and a stripping agent comprising at least one C1 to C11 hydrocarbon or hydrogen are then separately supplied to a separation device and separated into at least a first fraction rich in cyclohexylbenzene and a second fraction rich in the at least one polycyclohexylbenzene.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: December 30, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Christopher L. Becker, James R. Lattner, Charles Morris Smith, Kun Wang
  • Patent number: 8921610
    Abstract: A process for oxidizing a composition comprising contacting an alkylbenzene of the general formula (I): where R1 and R2 each independently represents hydrogen or an alkyl group having from 1 to 4 carbon atoms, wherein R1 and R2 may be joined to form a cyclic group having from 4 to 10 carbon atoms, the cyclic group being optionally substituted, and R3 represents hydrogen, one or more alkyl groups having from 1 to 4 carbon atoms or a cyclohexyl group; and (ii) about 0.05 wt % to about 5 wt % of phenol, with oxygen in the presence of a catalyst containing a cyclic imide having the general formula (II): wherein X represents an oxygen atom, a hydroxyl group, or an acyloxy group under conditions effective to convert at least a portion of the alkylbenzene to a hydroperoxide.
    Type: Grant
    Filed: August 16, 2011
    Date of Patent: December 30, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jihad M. Dakka, Edmund J. Mozeleski, Charles Morris Smith, Christopher L. Becker, Stephen Zushma
  • Publication number: 20140336417
    Abstract: In a process for oxidizing cyclohexylbenzene, a composition comprising cyclohexylbenzene is contacted with oxygen in at least one oxidation zone under oxidation conditions sufficient to produce at least some (i) cyclohexylbenzene hydroperoxide; (ii) a first byproduct; and (iii) a second byproduct in an effluent. A ratio ? is determined according to the following formula: ? = A B wherein A is the amount of the first byproduct in the effluent and B is the amount of the second byproduct in the effluent. The ratio ? is then maintained above a threshold value or adjusted above a threshold value.
    Type: Application
    Filed: November 2, 2012
    Publication date: November 13, 2014
    Inventors: Bryan A. Patel, Francisco M. Benitez, Charles Morris Smith, Jihad M. Dakka, Travis A. Reine
  • Publication number: 20140323782
    Abstract: Disclosed herein is a process for dehydrogenating a saturated cyclic hydrocarbon and/or 5-membered ring compound with a dehydrogenation catalyst. The dehydrogenation catalyst comprises: (i) 0.05 wt % to 5 wt % of a metal selected from Group 14 of the Periodic Table of Elements; and (ii) 0.1 wt % to 10 wt % of a metal selected from Groups 6 to 10 of the Periodic Table of Elements. The process is conducted under dehydrogenation conditions effective to dehydrogenate at least a portion saturated cyclic hydrocarbon and/or 5-membered ring compound.
    Type: Application
    Filed: December 2, 2011
    Publication date: October 30, 2014
    Applicant: ExxonMobil Chemical Patents Inc.
    Inventors: Tan-Jen Chen, Jihad Mohammed Dakka, Terry Eugene Helton, Francisco Manuel Benitez, Charles Morris Smith, Lorenzo Cophard DeCaul
  • Publication number: 20140323766
    Abstract: In a process for producing cyclohexylbenzene, benzene is reacted with cyclohexene in a first reaction zone under conditions effective to produce a reaction product comprising cyclohexylbenzene and at least one polycyclohexylbenzene. At least a portion of the reaction product and a stripping agent comprising at least one C1 to C11 hydrocarbon or hydrogen are then separately supplied to a separation device and separated into at least a first fraction rich in cyclohexylbenzene and a second fraction rich in the at least one polycyclohexylbenzene.
    Type: Application
    Filed: November 21, 2011
    Publication date: October 30, 2014
    Inventors: Christopher L. Becker, James R. Lattner, Charles Morris Smith, Kun Wang
  • Patent number: 8633342
    Abstract: In a process for alkylation of an alkylatable aromatic compound to produce a monoalkylated aromatic compound, a first feed stream comprising fresh alkylatable aromatic compound is passed to a first reaction zone which comprises a transalkylation catalyst and which also receives a second feed stream comprising polyalkylated aromatic compounds. The first and second feed streams are contacted with the transalkylation catalyst in the first reaction zone under conditions to transalkylate the polyalkylated aromatic compounds with the alkylatable aromatic compound to produce the desired monoalkylated aromatic compound. A first effluent stream comprising unreacted alkylatable aromatic compound and the monoalkylated aromatic compound is removed from the first reaction zone and passed to a fractionation system to separate the first effluent stream into a first light fraction comprising the unreacted alkylatable aromatic compound and a first heavy fraction comprising the monoalkylated aromatic compound.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: January 21, 2014
    Assignee: Badger Licensing LLC
    Inventors: Matthew J. Vincent, Charles Morris Smith
  • Publication number: 20130289323
    Abstract: A hydroalkylation catalyst comprising a molecular sieve and a compound of a hydrogenation metal is activated by treating the catalyst at a temperature of less than about 250° C. in the presence of hydrogen.
    Type: Application
    Filed: September 20, 2011
    Publication date: October 31, 2013
    Applicant: Exxon Mobil Chemical Company -Law Technology
    Inventors: Teng Xu, Edward Andrew Lemon, JR., Terry Eugene Helton, Tan-Jen Chen, Charles Morris Smith