Abstract: An expandable top nozzle for a nuclear fuel assembly having zircaloy thimble tubes has a cylindrical barrel and an assembly slidable in the barrel which includes a hub and a thin rod ejection plate fixed in spaced relation to the hub by support tubes through which the control rods extend. The support tubes extend through the hub and a spring retainer plate biased against an annular shoulder in the barrel by helical compression springs concentrically mounted with the support tubes in counterbores in the hub and spring retainer plate. A centrally located instrument guide robe has a spring loaded plunger which extends through the spring retainer plate and sets the height of an RCCA below the top of the barrel despite expansion and compression of the nozzle with changes in thimble robe length relative to the other internals. The top nozzle is removably attached to a fuel assembly by tubular inserts fixed to the thimble robes and having collapsed fingers with an annular outward bulge adjacent the free end.

Abstract: Fuel assembly including deflector vanes for deflecting a component of a fluid stream flowing past such fuel assembly. The fuel assembly comprises a lattice member having rhombic-shaped rod cells and generally rhombic-shaped thimble cells therethrough. A plurality of parallel fuel rods extend through respective ones of the rod cells and a plurality of parallel control rod guide thimble tubes extend through respective ones of the thimble cells. A plurality of deflector vanes are associated with each rod cell and are integrally attached thereto on the upstream edge of each rod cell. Each deflector vane extends above its associated rod cell and curvilinearly protrudes partially over the rod cell for deflecting a component of the fluid stream onto the exterior surface of the fuel rod that extends through the rod cell.

Abstract: Method of making a fuel assembly lattice member and the lattice member made by such method. The method includes placing a plurality of elongate metal straps on a computer controlled conveyor which successively conveys the straps into alignment with each of a plurality of computer controlled piercing and drawing dies belonging to a progressive die machine. The dies are selectively actuated by the computer to form such elements as curved deflector vanes and spring members on each strap member. After the piercing and drawing operations are completed, the straps are joined by welding to form a lattice member of hexagonal cross section, the lattice member defining a plurality of rhombic-shaped fuel rod cells and a plurality of generally rhombic-shaped guide tube thimble cells therethrough. The rod cells are capable of receiving respective ones of a plurality of fuel rods and the thimble cells are capable of receiving respective ones of a plurality of thimble tubes.

Abstract: A nuclear fuel assembly for a pressurized water nuclear reactor has a spring and dimple structure formed in a non-radioactive insert tube placed in the top of a sensor receiving instrumentation tube thimble disposed in the fuel assembly and attached at a top nozzle, a bottom nozzle, and intermediate grids. The instrumentation tube thimble is open at the top, where the sensor or its connection extends through the cooling water for coupling to a sensor signal processor. The spring and dimple insert tube is mounted within the instrumentation tube thimble and extends downwardly adjacent the top. The springs and dimples restrain the sensor and its connections against lateral displacement causing impact with the instrumentation tube thimble due to the strong axial flow of cooling water. The instrumentation tube has a stainless steel outer sleeve and a zirconium alloy inner sleeve below the insert tube adjacent the top. The insert tube is relatively non-radioactivated inconel alloy.

Abstract: A fuel assembly has a top nozzle which includes a lower adapter plate and a plurality of guide structures thereon. The lower plate has a periphery bounding an interior thereof mounted by guide thimbles. The guide structures are attached to and extend along the periphery of lower plate and upwardly therefrom. The top nozzle also includes upper hold-down plate and a plurality of leaf spring assemblies. The upper plate is mounted to the guide structures for slidable movement relative thereto such that the upper plate can move toward and away from the interior of the lower plate within the space bounded by the guide structures as the upper plate slidably moves along the guide structures. The leaf spring assemblies are interposed between and engaged with the lower and upper plates so as to yieldably support the upper plate in spaced relation above the lower plate and bias the upper plate for movement away from the lower plate.