Abstract: A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in undesirable flavor generation when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: An ejection system is provided which has a mechanism such as a plunger which is positioned to eject at least a portion of a cigarette from the lighter cavity upon actuation by a smoker. The plunger is also positionable to occlude the lighter opening to protect the lighter cavity from dust, moisture, etc. The plunger is shaped, located and arranged to apply a force on the cigarette end inserted into the lighter. Further, an icon based indicator informs the smoker of the status of a cigarette inserted into the lighter.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: A smoking article and method is provided in which a liquid tobacco flavor generating system is used to deliver a liquid tobacco flavor medium to a heater to generate a predetermined quantity of tobacco flavor substance for delivery to a smoker. The article includes an electrical heating means, a tobacco flavor medium delivery system, a source of electrical energy and a control means to generate the tobacco flavor substance for delivery to a smoker.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: A cylindrical tube is provided of a mechanically strong and flexible electrical conductor such as a metal and has a plurality of separated regions. An electrically insulating layer such as a ceramic is applied on the outer surface except for one exposed portion. Electrically resistive heaters are then applied to the insulated regions and are electrically connected at one end to the underlying electrical conducting region. The electrical conductor is connected to the negative terminal of a power source. The other end of all the heaters are adapted to be connected to the positive terminal of the source. Accordingly, an electrically resistive heating circuit is formed wherein the tube serves as a common for all of the heating elements. The tubular heater can comprise an exposed end hub with a plurality of blades extending therefrom. Each blade can have an individual heater deposited thereon. Alternatively, every other blade can have a heater deposited thereon.

Abstract: A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in off-tastes when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Abstract: An induction heating source is provided for use with an electrical smoking article. The induction heating source provides an alternating electromagnetic field which inductively heats a susceptor in thermal proximity with tobacco flavor medium to generate aerosols. A plurality of induction heaters are employed and/or the tobacco flavor medium is translated with respect to the induction heater or susceptor. The tobacco flavor medium can form an intimate structure with the susceptor and can take the form of a cylindrical cigarette or a web.

Abstract: A film cartridge holder is provided including an elongated, generally cylindrical body defining a partial cylindrical cavity opening laterally outwardly at one side of the body. The side of the body opposite the one side thereof includes a laterally tangentially outwardly projecting hollow projection terminating outwardly in a slot-type outlet slit and defining a recess opening inwardly into the cavity. At least substantially all of the internal surfaces of the holder include a coating of velvet-like material for light sealed engagement with the opposing outer surfaces of a generally cylindrical film cartridge seated in the cavity.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: A method and an apparatus for controlling energy flow into a heating load array of a smoking article are provided. In response to a pressure drop in the mouthpiece of the smoking article, a selected load in the heating load array is switchably connected to a power supply. Energy delivered to the load is measured and the load is disconnected when a predetermined amount of energy has been delivered.

Abstract: A smoking article is provided in which a flavor-generating medium is heated electrically to release an aerosol for inhalation by a consumer. The smoking article includes a heater having resistive heating elements printed on a flexible substrate. The heater can be manufactured by circuit board mass production techniques, and can be formed to fit inside an article of the same shape and size as a conventional cigarette. Alternatively, the heater comprises an array of heating elements onto which charges of flavor-generating medium are deposited. The heating elements are connected in a manner which allows the temperature increase in the heater to be concentrated in individually selected heating elements, and requires a minimal number of electrical conductors.

Abstract: A flexible automatic test facility for measuring physical parameters of smoking articles and components of smoking articles, e.g., filter portions. The test facility includes a microprocessor based controller device, apparatus for severing the filter portion from the article, a plurality of instruments for performing the desired measurements and a computer-controlled robot for gripping and maneuvering one cigarette at a time to one or more of the instruments or severing apparatus to measure one or more physical characteristics of each article or its components in accordance with software instructions. A hopper feeder device containing a plurality of sample sets in separate bins in an indexing mechanism may be provided for extended unattended operation. Each sample set is provided with a code and a database including the nominal physical characteristics of the samples in the set and the test sequence for the cigarettes in the sample set.

Abstract: An apparatus (3) is installed in place of a cigarette support, for example. The force applied by loads (22, 23) to a force-measurement cell (31), mounted on a motorized slider (33) and moving parallel to said loads, is measured as a function of the displacement. A processing unit plots a graph depicting the force measured as a function of the displacement; any imperfection of the surface condition of the slides (22a, 23a) can be spotted on the graph. The movement-checking method and apparatus apply to the checking of any rectilinear movement of a guided object subjected to a constant force, and particularly to the checking of the state of wear of the slides of equipment for measuring the compressibility of articles produced in the tobacco industry.

Abstract: An envelope feeder (20) for use in a photographic order-finishing station, including a base (22) to which a retaining plate (28) is mounted. A stack-holding tray (30) is biased toward the retaining plate to compress a stack (18) of envelopes placed therebetween for feeding. Suction heads (50) move arcuately to contact and grip the outermost envelope (36) on the stack by application of a partial vacuum, and the move back to peel and lift a portion of that envelope from the stack. A shuttle assembly (52) with a plurality of narrow shuttle fingers (108) is included for insertion between the partially lifted outermost envelope (36) and the underlying envelope (68) to split any adhesions formed between them and separate the outermost envelope from the stack.

Abstract: A control system for a cigarette making machine to provide improved cigarette rod weight control by continual adjustment of a servo-positioned ecreteur knife at the tobacco supply vacuum belt of the cigarette maker. The servo is positioned by a dual mode control system wherein one mode is based on long term feedback of cigarette rod density, measured by a .beta. ray gauge and a second mode based on a high speed adaptive feed-forward control based on tobacco density on the supply vacuum belt measured by a pneumatic gauge.

Abstract: Strain gages are applied to opposite sides of the cantilever beam member of a short tongue in such locations that the strain gages exhibit stress changes of opposite sense on movement of the short tongue compression foot occasioned by a change in tobacco rod firmness. An existing short tongue is modified by provision of a reduced section in its cantilever beam for amplifying the signal output of a strain gage supported therein. Plural pairs of strain gages may be employed for further amplification of the signal indicating compression foot movement.