Abstract: A number of variations include a method, which may include using at least a segment of voltage-based Battery State Estimation data, and using real-time linear regression, which may be a method of estimating future behavior of a system based on current and previous data points, to provide a robust and fast-adapting impedance response approximator. Linear regression may be performed by forming an RC circuit which is “equivalent” to electrochemical impedance spectroscopy data and processing the runtime values of that RC circuit using any number of known real-time linear regression algorithms including, but not limited, to a weighted recursive least squares (WRLS), Kalman filter or other means.

Abstract: Disclosed are battery management systems with control logic for battery state estimation (BSE), methods for making/using/assembling a battery cell with a reference electrode, and electric drive vehicles equipped with a traction battery pack and BSE capabilities. In an example, a battery cell assembly includes a battery housing with an electrolyte composition stored within the battery housing. The electrolyte composition transports ions between working electrodes. A first working (anode) electrode is attached to the battery housing in electrochemical contact with the electrolyte composition. Likewise, a second working (cathode) electrode is attached to the battery housing in electrochemical contact with the electrolyte composition. A reference electrode is interposed between the first and second working electrodes, placed in electrochemical contact with the electrolyte composition.

Abstract: A number of variations may include a product comprising: an electrochemical device comprising an anode and a cathode, and at least one sensor comprising a plurality of strain sensing components and at least one temperature sensing component wherein each of the anode and the cathode comprises at least one strain sensing component comprising an optical fiber comprising at least one grating, wherein the at least one sensor is constructed and arranged to provide measurements that derive both state of charge and temperature of the anode and the cathode simultaneously.

Abstract: A number of variations may include a product comprising: at least one sensor comprising an optical fiber comprising a first end comprising a semiconductor material, a second end, and a longitudinal midsection comprising a grating, wherein the sensor is constructed and arranged to provide measurements that derive both state of charge and temperature of an electrochemical device simultaneously.

Abstract: A number of variations may include products and methods for estimating the state of an energy system. At least one sensor may monitor a voltage and a current of the energy storage system. An electronic controller may be communicatively coupled with the energy storage system and may receive input from the sensor. A circuit may be representative of the energy storage system and may be appropriately defined in the electronic controller. The circuit may estimate a state of the energy storage system from a reading of the voltage and the current.

Abstract: A number of illustrative variations may include a method, which may include obtaining terminal voltage data of a electrochemical device; determining an equivalent circuit model which operates in a manner approximating the terminal voltage data comprising an open circuit voltage VOC comprising a constant voltage source V0 and a voltage Vs across a capacitor Cs, in series with an overpotential circuit comprising an overpotential voltage V1; determining at least one of the power capabilities of the equivalent circuit model; and, estimating at least one of the power capabilities of the electrochemical device based upon the determined power capabilities of the equivalent circuit model.

Abstract: A manufacturing fixture includes a rigid base defining a control plane. A first cone locator pin has a first longitudinal axis. The first cone locator pin is connected to the rigid base with the first longitudinal axis orthogonal to the control plane to engage a complementary locating aperture defined in a workpiece. The first cone locator pin engages the complementary locating aperture to locate the workpiece and constrain translation of the workpiece with respect to the control plane. A second cone locator pin has a second longitudinal axis. The second cone locator pin is connected to the rigid base with the second longitudinal axis orthogonal to the control plane to engage a complementary locating hole defined in a workpiece. The second cone locator pin engages the complementary locating hole to locate the workpiece and prevent rotation of the workpiece about the first longitudinal axis.

Abstract: A manufacturing fixture includes a rigid base defining a control plane. A first cone locator pin has a first longitudinal axis. The first cone locator pin is connected to the rigid base with the first longitudinal axis orthogonal to the control plane to engage a complementary locating aperture defined in a workpiece. The first cone locator pin engages the complementary locating aperture to locate the workpiece and constrain translation of the workpiece with respect to the control plane. A second cone locator pin has a second longitudinal axis. The second cone locator pin is connected to the rigid base with the second longitudinal axis orthogonal to the control plane to engage a complementary locating hole defined in a workpiece. The second cone locator pin engages the complementary locating hole to locate the workpiece and prevent rotation of the workpiece about the first longitudinal axis.

Abstract: A number of illustrative variations may include a method, which may include using at least a segment of impedance-based battery power capability estimation data, and using real-time linear regression, which may be used as a method of estimating future behavior of a system based on current and previous data points, to provide a robust state of power predictor.

Abstract: Systems and methods are disclosed for estimating a state of a battery system such as a current-limited state of power and/or a voltage-limited state of power using a battery system model incorporating a nonlinear resistance element. Parameters of elements included in a battery cell model associated with a nonlinear resistance of a battery cell may be directly parameterized and used in connection with state estimation methods. By accounting for the nonlinear effect, embodiments of the disclosed systems and methods may increase available battery power utilized in connection with battery system control and/or management decisions over a larger window of operating conditions.

Abstract: A number of variations include a method, which may include using at least a segment of voltage-based Battery State Estimation data, and using real-time linear regression, which may be a method of estimating future behavior of a system based on current and previous data points, to provide a robust and fast-adapting impedance response approximator. Linear regression may be performed by forming an RC circuit which is “equivalent” to electrochemical impedance spectroscopy data and processing the runtime values of that RC circuit using any number of known real-time linear regression algorithms including, but not limited, to a weighted recursive least squares (WRLS), Kalman filter or other means.

Abstract: A human monitoring system includes a plurality of cameras and a visual processor. The plurality of cameras are disposed about a workspace area, where each camera is configured to capture a video feed that includes a plurality of image frames, and the plurality of image frames are time-synchronized between the respective cameras. The visual processor is configured to identify the presence of a human within the workspace area from the plurality of image frames, generate a motion track of the human within the workspace area, generate an activity log of one or more activities performed by the human throughout the motion track, and compare the motion track and activity log to an activity template that defines a plurality of required actions. The processor then provides an alert if one or more actions within the activity template are not performed within the workspace area.

Abstract: A robotic system includes a robot having a total number of degrees of freedom (DOF) equal to at least n, an underactuated tendon-driven finger driven by n tendons and n DOF, the finger having at least two joints, being characterized by an asymmetrical joint radius in one embodiment. A controller is in communication with the robot, and controls actuation of the tendon-driven finger using force control. Operating the finger with force control on the tendons, rather than position control, eliminates the unconstrained slack-space that would have otherwise existed. The controller may utilize the asymmetrical joint radii to independently command joint torques. A method of controlling the finger includes commanding either independent or parameterized joint torques to the controller to actuate the fingers via force control on the tendons.

Abstract: A humanoid robot includes a torso, a pair of arms, two hands, a neck, and a head. The torso extends along a primary axis and presents a pair of shoulders. The pair of arms movably extend from a respective one of the pair of shoulders. Each of the arms has a plurality of arm joints. The neck movably extends from the torso along the primary axis. The neck has at least one neck joint. The head movably extends from the neck along the primary axis. The head has at least one head joint. The shoulders are canted toward one another at a shrug angle that is defined between each of the shoulders such that a workspace is defined between the shoulders.

Abstract: A humanoid robot includes a torso, a pair of arms, a neck, a head, a wrist joint assembly, and a control system. The arms and the neck movably extend from the torso. Each of the arms includes a lower arm and a hand that is rotatable relative to the lower arm. The wrist joint assembly is operatively defined between the lower arm and the hand. The wrist joint assembly includes a yaw axis and a pitch axis. The pitch axis is disposed in a spaced relationship to the yaw axis such that the axes are generally perpendicular. The pitch axis extends between the yaw axis and the lower arm. The hand is rotatable relative to the lower arm about each of the yaw axis and the pitch axis. The control system is configured for determining a yaw angle and a pitch angle of the wrist joint assembly.

Abstract: A robotic system includes a robot having manipulators for grasping an object using one of a plurality of grasp types during a primary task, and a controller. The controller controls the manipulators during the primary task using a multiple-task control hierarchy, and automatically parameterizes the internal forces of the system for each grasp type in response to an input signal. The primary task is defined at an object-level of control, e.g., using a closed-chain transformation, such that only select degrees of freedom are commanded for the object. A control system for the robotic system has a host machine and algorithm for controlling the manipulators using the above hierarchy. A method for controlling the system includes receiving and processing the input signal using the host machine, including defining the primary task at the object-level of control, e.g., using a closed-chain definition, and parameterizing the internal forces for each of grasp type.

Abstract: An improved robotic thumb for a robotic hand assembly is provided. According to one aspect of the disclosure, improved tendon routing in the robotic thumb provides control of four degrees of freedom with only five tendons. According to another aspect of the disclosure, one of the five degrees of freedom of a human thumb is replaced in the robotic thumb with a permanent twist in the shape of a phalange. According to yet another aspect of the disclosure, a position sensor includes a magnet having two portions shaped as circle segments with different center points. The magnet provides a linearized output from a Hall effect sensor.

Abstract: A method is provided for distributing tension among tendons of a tendon-driven finger in a robotic system, wherein the finger characterized by n degrees of freedom and n+1 tendons. The method includes determining a maximum functional tension and a minimum functional tension of each tendon of the finger, and then using a controller to distribute tension among the tendons, such that each tendon is assigned a tension value less than the maximum functional tension and greater than or equal to the minimum functional tension. The method satisfies the minimum functional tension while minimizing the internal tension in the robotic system, and satisfies the maximum functional tension without introducing a coupled disturbance to the joint torques. A robotic system includes a robot having at least one tendon-driven finger characterized by n degrees of freedom and n+1 tendons, and a controller having an algorithm for controlling the tendons as set forth above.

Abstract: A robotic system includes a humanoid robot having a plurality of joints adapted for force control with respect to an object acted upon by the robot, a graphical user interface (GUI) for receiving an input signal from a user, and a controller. The GUI provides the user with intuitive programming access to the controller. The controller controls the joints using an impedance-based control framework, which provides object level, end-effector level, and/or joint space-level control of the robot in response to the input signal. A method for controlling the robotic system includes receiving the input signal via the GUI, e.g., a desired force, and then processing the input signal using a host machine to control the joints via an impedance-based control framework. The framework provides object level, end-effector level, and/or joint space-level control of the robot, and allows for functional-based GUI to simplify implementation of a myriad of operating modes.

Abstract: A method for identifying the location, orientation and shape of an object that a robot hand touches that includes using a particle filter. The method includes defining an appropriate motion model and a measurement model. The motion model characterizes the motion of the robot hand as it moves relative to the object. The measurement model estimates the likelihood of an observation of contact position, velocity and tactile sensor information given hand-object states. The measurement model is approximated analytically based on a geometric model or based on a corpus of training data. In either case, the measurement model distribution is encoded as a Gaussian or using radial basis functions.