Patents by Inventor Cheng-Chieh Chao

Cheng-Chieh Chao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11962002
    Abstract: The present disclosure concerns lithium zirconium phosphate (LZP) chemical oxides for coated cathode active materials, which are useful in cathodes (i.e., positive electrodes) of rechargeable lithium-batteries for reversibly storing lithium ions (Li+).
    Type: Grant
    Filed: September 7, 2023
    Date of Patent: April 16, 2024
    Assignee: QuantumScape Battery, Inc.
    Inventors: Cheng-Chieh Chao, Sarah Chavez, Hyeseung Chung, Seitaro Ito, Yuki Katoh, Konstantin Lokshin, Akinari Ohash, Jessa Silver, Yaosen Tian, Virgil Xu, Zhenfeng Yu
  • Patent number: 11916200
    Abstract: The disclosure herein relates to rechargeable batteries and solid electrolytes therefore which include lithium-stuffed garnet oxides, for example, in a thin film, pellet, or monolith format wherein the density of defects at a surface or surfaces of the solid electrolyte is less than the density of defects in the bulk. In certain disclosed embodiments, the solid-state anolyte, electrolyte, and catholyte thin films, separators, and monoliths consist essentially of an oxide that conducts Li+ ions. In some examples, the disclosure herein presents new and useful solid electrolytes for solid-state or partially solid-state batteries. In some examples, the disclosure presents new lithium-stuffed garnet solid electrolytes and rechargeable batteries which include these electrolytes as separators between a cathode and a lithium metal anode.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: February 27, 2024
    Inventors: David Cao, Cheng-Chieh Chao, Zhebo Chen, Lei Cheng, Niall Donnelly, Wes Hermann, Tim Holme, Tommy Huang, Kian Kerman, Yang Li, Harsh Maheshwari
  • Patent number: 11901506
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: February 13, 2024
    Assignee: QuantumScape Battery, Inc.
    Inventors: Larry Beck, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Will Hudson, Sriram Iyer, Oleh Karpenko, Yang Li, Gengfu Xu
  • Publication number: 20240006667
    Abstract: The disclosure herein relates to rechargeable batteries and solid electrolytes therefore which include lithium-stuffed garnet oxides, for example, in a thin film, pellet, or monolith format wherein the density of defects at a surface or surfaces of the solid electrolyte is less than the density of defects in the bulk. In certain disclosed embodiments, the solid-state anolyte, electrolyte, and catholyte thin films, separators, and monoliths consist essentially of an oxide that conducts Li+ ions. In some examples, the disclosure herein presents new and useful solid electrolytes for solid-state or partially solid-state batteries. In some examples, the disclosure presents new lithium-stuffed garnet solid electrolytes and rechargeable batteries which include these electrolytes as separators between a cathode and a lithium metal anode.
    Type: Application
    Filed: July 7, 2023
    Publication date: January 4, 2024
    Inventors: David CAO, Cheng-Chieh CHAO, Zhebo CHEN, Lei CHENG, Niall DONNELLY, Wes Hermann, Timothy HOLME, Tommy HUANG, Kian KERMAN, Yang LI, Harsh MAHESHWARI
  • Publication number: 20230420662
    Abstract: The present disclosure concerns lithium zirconium phosphate (LZP) chemical oxides for coated cathode active materials, which are useful in cathodes (i.e., positive electrodes) of rechargeable lithium-batteries for reversibly storing lithium ions (Li+).
    Type: Application
    Filed: September 7, 2023
    Publication date: December 28, 2023
    Inventors: Cheng-Chieh CHAO, Sarah CHAVEZ, Hyeseung CHUNG, Seitaro ITO, Yuki KATOH, LOKSHIN Konstantin, Akinari OHASH, Jessa SILVER, Yaosen TIAN, Virgil XU, Zhenfeng YU
  • Patent number: 11855251
    Abstract: Set forth herein are compositions comprising A·(LiBH4)·B·(LiX)·C·(LiNH2), wherein X is fluorine, bromine, chloride, iodine, or a combination thereof, and wherein 0.1?A?3, 0.1?13?4, and 0?C?9 that are suitable for use as solid electrolyte separators in lithium electrochemical devices. Also set forth herein are methods of making A·(LiBH4)·B·(LiX)·C·(LiNH2) compositions. Also disclosed herein are electrochemical devices which incorporate A·(LiBH4)·B·(LiX)·C·(LiNH2) compositions and other materials.
    Type: Grant
    Filed: January 10, 2023
    Date of Patent: December 26, 2023
    Assignee: QUANTUMSCAPE BATTERY, INC.
    Inventors: Zhebo Chen, Tim Holme, Marie Mayer, Nick Perkins, Eric Tulsky, Cheng-Chieh Chao, Christopher Dekmezian, Shuang Li
  • Patent number: 11817551
    Abstract: Set forth herein are processes for making lithium-stuffed garnet oxides (e.g., Li7La3Zr2O12, also known as LLZO) that have passivated surfaces comprising a fluorinate and/or an oxyfluorinate species. These surfaces resist the formation of oxides, carbonates, hydroxides, peroxides, and organics that spontaneously form on LLZO surfaces under ambient conditions. Also set forth herein are new materials made by these processes.
    Type: Grant
    Filed: November 2, 2022
    Date of Patent: November 14, 2023
    Assignee: QuantumScape Battery, Inc.
    Inventors: Cheng-Chieh Chao, Lei Cheng, Christopher Dekmezian, Tiffany Ho, Timothy Holme, Tommy Huang, Amal Mehrotra, Aram Yang
  • Publication number: 20230343954
    Abstract: Provided herein are new processes for coating a cathode active material with a solution that includes lithium and optionally boron. Also provided herein are new cathode active materials having a coating which includes lithium carbonate and lithium borate. Also provided herein are new cathode active materials having one or two coating thereupon which increase the stability of the cathode active material at high voltage. In some examples, one of the coatings is LixZryOz, wherein 0?x?1.6, 0.2?y?1.0, and 2?z?1.2; LixZryOz, wherein 0.6?x?1.5, 0.5?y?1.4, and 2.0?z?3.7; or LixZry(PO4)z, wherein 0.05?x?1.5, 1?y?3, and 2.0?z?4.0.
    Type: Application
    Filed: September 8, 2021
    Publication date: October 26, 2023
    Inventors: Zhenfeng YU, Virgil XU, Yaosen TIAN, Yuki KATOH, Cheng-Chieh CHAO
  • Publication number: 20230282873
    Abstract: Set forth herein are compositions comprising A·(LiBH4)·B·(LiX)·C·(LiNH2), wherein X is fluorine, bromine, chloride, iodine, or a combination thereof, and wherein 0.1?A?3, 0.1?B?4, and 0?C?9 that are suitable for use as solid electrolyte separators in lithium electrochemical devices. Also set forth herein are methods of making A·(LiBH4)·B·(LiX)·C·(LiNH2) compositions.
    Type: Application
    Filed: January 10, 2023
    Publication date: September 7, 2023
    Inventors: Zhebo CHEN, Tim HOLME, Marie MAYER, Nick PERKINS, Eric TULSKY, Cheng-Chieh CHAO, Christopher DEKMEZIAN, Shuang LI
  • Publication number: 20230231187
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Application
    Filed: January 11, 2023
    Publication date: July 20, 2023
    Inventors: Arnold ALLENIC, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Timothy HOLME, Sriram IYER, Shuang LI
  • Publication number: 20230207868
    Abstract: Set forth herein are processes for making lithium-stuffed garnet oxides (e.g., Li7La3Zr2O12, also known as LLZO) that have passivated surfaces comprising a fluorinate and/or an oxyfluorinate species. These surfaces resist the formation of oxides, carbonates, hydroxides, peroxides, and organics that spontaneously form on LLZO surfaces under ambient conditions. Also set forth herein are new materials made by these processes.
    Type: Application
    Filed: November 2, 2022
    Publication date: June 29, 2023
    Inventors: Cheng-Chieh CHAO, Lei CHENG, Christopher DEKMEZIAN, Tiffany HO, Timothy HOLME, Tommy HUANG, Amal MEHROTRA, Aram YANG
  • Patent number: 11600850
    Abstract: Set forth herein are processes for making lithium-stuffed garnet oxides (e.g., Li7La3Zr2O12, also known as LLZO) that have passivated surfaces comprising a fluorinate and/or an oxyfluorinate species. These surfaces resist the formation of oxides, carbonates, hydroxides, peroxides, and organics that spontaneously form on LLZO surfaces under ambient conditions. Also set forth herein are new materials made by these processes.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: March 7, 2023
    Assignee: QuantumScape Battery, Inc.
    Inventors: Cheng-Chieh Chao, Lei Cheng, Christopher Dekmezian, Tiffany Ho, Tim Holme, Tommy Huang, Amal Mehrotra, Aram Yang
  • Publication number: 20230050593
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Application
    Filed: October 6, 2022
    Publication date: February 16, 2023
    Inventors: Larry Beck, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Will HUDSON, Sriram IYER, Oleh KARPENKO, Yang LI, Gengfu XU
  • Patent number: 11581612
    Abstract: Set forth herein are compositions comprising A.(LiBH4).B.(LiX).C.(LiNH2), wherein X is fluorine, bromine, chloride, iodine, or a combination thereof, and wherein 0.1?A?3, 0.1?B?4, and 0?C?9 that are suitable for use as solid electrolyte separators in lithium electrochemical devices. Also set forth herein are methods of making A.(LiBH4).B.(LiX).C.(LiNH2) compositions. Also disclosed herein are electrochemical devices which incorporate A.(LiBH4).B.(LiX).C.(LiNH2) compositions and other materials.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: February 14, 2023
    Assignee: QuantumScape Battery, Inc.
    Inventors: Zhebo Chen, Tim Holme, Marie Mayer, Nick Perkins, Eric Tulsky, Cheng-Chieh Chao, Christopher Dekmezian, Shuang Li
  • Patent number: 11581576
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Grant
    Filed: September 28, 2021
    Date of Patent: February 14, 2023
    Assignee: QUANTUMSCAPE BATTERY, INC.
    Inventors: Arnold Allenic, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Sriram Iyer, Shuang Li
  • Patent number: 11489193
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: November 1, 2022
    Assignee: QuantumScape Battery, Inc.
    Inventors: Larry Beck, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H Gardner, Tim Holme, Will Hudson, Sriram Iyer, Oleh Karpenko, Yang Li, Gengfu Xu
  • Publication number: 20220328867
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, where-in these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Application
    Filed: March 30, 2022
    Publication date: October 13, 2022
    Inventors: Larry BECK, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Will HUDSON, Sriram IYER, Oleh KARPENKO, Yang LI, Gengfu XU
  • Publication number: 20220190382
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Application
    Filed: September 28, 2021
    Publication date: June 16, 2022
    Inventors: Arnold ALLENIC, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Sriram IYER, Shuang LI
  • Publication number: 20220029168
    Abstract: The present invention provides an energy storage device comprising a cathode region or other element. The device has a major active region comprising a plurality of first active regions spatially disposed within the cathode region. The major active region expands or contracts from a first volume to a second volume during a period of a charge and discharge. The device has a catholyte material spatially confined within a spatial region of the cathode region and spatially disposed within spatial regions not occupied by the first active regions. In an example, the catholyte material comprises a lithium, germanium, phosphorous, and sulfur (“LGPS”) containing material configured in a polycrystalline state. The device has an oxygen species configured within the LGPS containing material, the oxygen species having a ratio to the sulfur species of 1:2 and less to form a LGPSO material.
    Type: Application
    Filed: July 28, 2021
    Publication date: January 27, 2022
    Inventors: Cheng-Chieh Chao, Zhebo Chen, Tim Holme, Marie A. Mayer, Gilbert N. Riley, JR.
  • Publication number: 20220021025
    Abstract: Provided herein are detect-free solid-state separators which are useful as Li| ion-conducting electrolytes in electro-chemical cells and devices, such as, but not limited to, rechargeable batteries. In some examples, the separators have a Li+ ion-conductivity greater than 1*10?3 S/cm at room temperature.
    Type: Application
    Filed: September 16, 2021
    Publication date: January 20, 2022
    Inventors: Cheng-Chieh CHAO, Zhebo CHEN, Lei CHENG, Niall DONNELLY, Tim HOLME, Tommy HUANG, Sriram IYER, Kian KERMAN, Harsh MAHESHWARI, Jagdeep SINGH, Gengfu XU