Patents by Inventor Cheng-Jung Ko

Cheng-Jung Ko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230227998
    Abstract: Provides a method for adjusting a thermal field of silicon carbide single crystal growth, and steps comprise: (A) screening a silicon carbide source, and filling into a bottom of a graphite crucible; (B) placing a guide inside the graphite crucible; (C) placing a rigid heat conductive material on the guide, so that a gap between the guide and a crucible wall of the graphite crucible is reduced; (D) fixing a seed crystal on a top of the graphite crucible; (E) placing the graphite crucible equipped with the silicon carbide source and the seed crystal in an induction high-temperature furnace used by physical vapor transport method; (F) performing a silicon carbide crystal growth process; and (G) obtaining a silicon carbide single crystal.
    Type: Application
    Filed: January 20, 2022
    Publication date: July 20, 2023
    Inventors: HSUEH-I CHEN, CHENG-JUNG KO, CHIH-WEI KUO, JUN-BIN HUANG, CHIA-HUNG TAI
  • Publication number: 20230167579
    Abstract: Provided is a method of enhancing silicon carbide monocrystalline growth yield, including the steps of: (A) filling a bottom of a graphite crucible with a silicon carbide raw material selected; (B) performing configuration modification on a graphite seed crystal platform; (C) fastening a silicon carbide seed crystal to the modified graphite seed crystal platform with a graphite clamping accessory; (D) placing the graphite crucible containing the silicon carbide raw material and the silicon carbide seed crystal in an inductive high-temperature furnace; (E) performing silicon carbide crystal growth process by physical vapor transport; and (F) obtaining silicon carbide monocrystalline crystals. The geometric configuration of the surface of the graphite seed crystal platform is modified to eradicate development of peripheral grain boundary.
    Type: Application
    Filed: November 30, 2021
    Publication date: June 1, 2023
    Inventors: CHIH-WEI KUO, CHENG-JUNG KO, HSUEH-I CHEN, JUN-BIN HUANG, CHIA-HUNG TAI
  • Publication number: 20220251725
    Abstract: A method of growing on-axis silicon carbide single crystal includes the steps of (A) sieving a silicon carbide source material by size, and only the part that has a size larger than 1 cm is adopted for use as a sieved silicon carbide source material; (B) filling the sieved silicon carbide source material in the bottom of a graphite crucible; (C) positioning an on-axis silicon carbide on a top of the graphite crucible to serve as a seed crystal; (D) placing the graphite crucible having the sieved silicon carbide source material and the seed crystal received therein in an induction furnace for the physical vapor transport process; (E) starting a silicon carbide crystal growth process; and (F) obtaining a silicon carbide single crystal.
    Type: Application
    Filed: February 9, 2021
    Publication date: August 11, 2022
    Inventors: CHIH-WEI KUO, CHENG-JUNG KO, HSUEH-I CHEN, JUN-BIN HUANG, YING-TSUNG CHAO, CHIA-HUNG TAI
  • Patent number: 11130152
    Abstract: A method for the formation of tantalum carbides on a graphite substrate includes the steps of: (a) adding an organic tantalum compound, a chelating agent, a pre-polymer to an organic solvent to form a tantalum polymeric solution; (b) subjecting a graphite substrate with the tantalum polymeric solution to a curing process to form a polymeric tantalum film on the graphite substrate; and (c) subjecting the polymeric tantalum film on the graphite substrate in an oven to a pyrolytic reaction in the presence of a protective gas to obtain a protective tantalum carbide on the graphite substrate.
    Type: Grant
    Filed: November 28, 2019
    Date of Patent: September 28, 2021
    Assignee: National Chung-Shan Institute of Science and Technology
    Inventors: Cheng-Jung Ko, Jun-Bin Huang, Chih-Wei Kuo, Dai-Liang Ma, Bang-Ying Yu
  • Patent number: 11072871
    Abstract: A preparation apparatus for uniform silicon carbide crystals comprises a circular cylinder, a doping tablet, and a plate to stabilize and control the supply of dopants. The accessory does not participate in the reaction in the growth chamber but maintains its efficacy during growth. Finally, a single semi-insulating silicon carbide crystal with uniform electrical characteristics can be obtained.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: July 27, 2021
    Assignee: National Chung-Shan Institute of Science and Technology
    Inventors: Chih-Wei Kuo, Dai-Liang Ma, Chia-Hung Tai, Bang-Ying Yu, Cheng-Jung Ko, Bo-Cheng Lin, Hsueh-I Chen
  • Patent number: 11049717
    Abstract: A method for fabricating an ultra-thin graphite film on a silicon carbide substrate includes the steps of: (A) providing a polyamic acid solution and a siloxane-containing coupling agent for polymerizing under an inert gas atmosphere to form a siloxane-coupling-group-containing polyamic acid solution; (B) performing a curing process after applying the siloxane-coupling-group-containing polyamic acid solution to a silicon carbide substrate; (C) placing the silicon carbide substrate in a graphite crucible before placing the graphite crucible in a reaction furnace to perform a carbonization process under an inert gas atmosphere; (D) subjecting the silicon carbide substrate to a graphitization process to obtain a graphite film, thereby make it possible to fabricate an ultra-thin graphite film of high-quality on the surface of silicon carbide in a lower graphitization temperature range.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: June 29, 2021
    Assignee: National Chung-Shan Institute of Science and Technology
    Inventors: Dai-Liang Ma, Cheng-Jung Ko, Chia-Hung Tai, Jun-Bin Huang, Bang-Ying Yu
  • Publication number: 20210189590
    Abstract: A preparation apparatus for uniform silicon carbide crystals comprises a circular cylinder, a doping tablet, and a plate to stabilize and control the supply of dopants. The accessory does not participate in the reaction in the growth chamber but maintains its efficacy during growth. Finally, a single semi-insulating silicon carbide crystal with uniform electrical characteristics can be obtained.
    Type: Application
    Filed: December 20, 2019
    Publication date: June 24, 2021
    Inventors: Chih-Wei Kuo, Dai-Liang Ma, Chia-Hung Tai, Bang-Ying Yu, Cheng-Jung Ko, Bo-Cheng Lin, Hsueh-I Chen
  • Publication number: 20210162453
    Abstract: A method for the formation of tantalum carbides on a graphite substrate includes the steps of: (a) adding an organic tantalum compound, a chelating agent, a pre-polymer to an organic solvent to form a tantalum polymeric solution; (b) subjecting a graphite substrate with the tantalum polymeric solution to a curing process to form a polymeric tantalum film on the graphite substrate; and (c) subjecting the polymeric tantalum film on the graphite substrate in an oven to a pyrolytic reaction in the presence of a protective gas to obtain a protective tantalum carbide on the graphite substrate.
    Type: Application
    Filed: November 28, 2019
    Publication date: June 3, 2021
    Inventors: Cheng-Jung Ko, Jun-Bin Huang, Chih-Wei Kuo, Dai-Liang Ma, Bang-Ying Yu
  • Publication number: 20200203162
    Abstract: A method for fabricating an ultra-thin graphite film on a silicon carbide substrate includes the steps of: (A) providing a polyamic acid solution and a siloxane-containing coupling agent for polymerizing under an inert gas atmosphere to form a siloxane-coupling-group-containing polyamic acid solution; (B) performing a curing process after applying the siloxane-coupling-group-containing polyamic acid solution to a silicon carbide substrate; (C) placing the silicon carbide substrate in a graphite crucible before placing the graphite crucible in a reaction furnace to perform a carbonization process under an inert gas atmosphere; (D) subjecting the silicon carbide substrate to a graphitization process to obtain a graphite film, thereby make it possible to fabricate an ultra-thin graphite film of high-quality on the surface of silicon carbide in a lower graphitization temperature range.
    Type: Application
    Filed: December 21, 2018
    Publication date: June 25, 2020
    Inventors: Dai-Liang Ma, Cheng-Jung Ko, Chia-Hung Tai, Jun-Bin Huang, Bang-Ying Yu
  • Patent number: 10612159
    Abstract: A device for measuring distribution of thermal field in a crucible comprises a crucible comprising an upper lid, a body, a growth chamber and a material source zone; a thermally insulating material disposed outside the crucible; a movable heating component for heating the crucible; a plurality of thermocouples enclosed by insulating, high temperature resistant material and disposed in the crucible after being inserted into a plurality of holes on the upper lid to measure distribution of thermal field in the crucible. The thermocouples enclosed by insulating, high temperature resistant material are effective in measuring and adjusting temperature distribution in the crucible to achieve optimal temperature distribution for crystal growth in the crucible.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: April 7, 2020
    Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Dai-Liang Ma, Tsao-Chun Peng, Cheng-Jung Ko, Bang-Ying Yu, Chih-Wei Kuo, Ying-Cong Zhao
  • Patent number: 10385443
    Abstract: A device for growing large-sized monocrystalline crystals, including a crucible adapted to grow crystals from a material source and with a seed crystal and including therein a seed crystal region, a growth chamber, and a material source region; a thermally insulating material disposed outside the crucible and below a heat dissipation component; and a plurality of heating components disposed outside the thermally insulating material to provide heat sources, wherein the heat dissipation component is of a heat dissipation inner diameter and a heat dissipation height which exceeds a thickness of the thermally insulating material.
    Type: Grant
    Filed: November 16, 2016
    Date of Patent: August 20, 2019
    Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Dai-Liang Ma, Hsueh-I Chen, Bo-Cheng Lin, Cheng-Jung Ko, Ying-Cong Zhao, Chih-Wei Kuo, Shu-Yu Yeh
  • Publication number: 20190186045
    Abstract: A device for growing a carbide of specific shape includes (A) a crucible; (B) a raw material source zone where a SiC raw material precursor is accessible; (C) a deposition zone where SiC is grown; (D) a gas temperature gradient control zone characterized by a temperature gradient; (E) a current deposition carrier disposed within the deposition zone and characterized by at least one repetition of a succession of one or at least two specific shapes of the current deposition carrier; and (F) a heating component for heating the SiC raw material precursor to turn it into gas molecules, so as to effectuate its deposition on the current deposition carrier.
    Type: Application
    Filed: February 26, 2018
    Publication date: June 20, 2019
    Inventors: BANG-YING YU, HSUEH-I CHEN, DAI-LIANG MA, CHENG-JUNG KO
  • Publication number: 20190186043
    Abstract: A device for measuring distribution of thermal field in a crucible comprises a crucible comprising an upper lid, a body, a growth chamber and a material source zone; a thermally insulating material disposed outside the crucible; a movable heating component for heating the crucible; a plurality of thermocouples enclosed by insulating, high temperature resistant material and disposed in the crucible after being inserted into a plurality of holes on the upper lid to measure distribution of thermal field in the crucible. The thermocouples enclosed by insulating, high temperature resistant material are effective in measuring and adjusting temperature distribution in the crucible to achieve optimal temperature distribution for crystal growth in the crucible.
    Type: Application
    Filed: March 7, 2018
    Publication date: June 20, 2019
    Inventors: DAI-LIANG MA, TSAO-CHUN PENG, CHENG-JUNG KO, BANG-YING YU, CHIH-WEI KUO, YING-CONG ZHAO
  • Patent number: 10246334
    Abstract: A method of producing a heterophase graphite, including the steps of (A) providing a silicon carbide single-crystal substrate; (B) placing the silicon carbide single-crystal substrate in a graphite crucible and then in a reactor to undergo an air extraction process; and (C) performing a desilicification reaction on the silicon carbide single-crystal substrate in an inert gas atmosphere to obtain 2H graphite and 3R graphite, so as to directly produce lumpy (sheetlike, crushed, particulate, and powderlike) 2H graphite and 3R graphite, and preclude secondary contamination of raw materials which might otherwise occur because of a crushing step, an oxidation step, and an acid rinsing step.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: April 2, 2019
    Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Dai-Liang Ma, Cheng-Jung Ko, Bang-Ying Yu, Tsao-Chun Peng
  • Publication number: 20180179065
    Abstract: A method of producing a heterophase graphite, including the steps of (A) providing a silicon carbide single-crystal substrate;(B) placing the silicon carbide single-crystal substrate in a graphite crucible and then in a reactor to undergo an air extraction process; and (C) performing a desilicification reaction on the silicon carbide single-crystal substrate in an inert gas atmosphere to obtain 2H graphite and 3R graphite, so as to directly produce lumpy (sheetlike, crushed, particulate, and powderlike) 2H graphite and 3R graphite, and preclude secondary contamination of raw materials which might otherwise occur because of a crushing step, an oxidation step, and an acid rinsing step.
    Type: Application
    Filed: February 16, 2017
    Publication date: June 28, 2018
    Inventors: DAI-LIANG MA, CHENG-JUNG KO, BANG-YING YU, TSAO-CHUN PENG
  • Publication number: 20180087186
    Abstract: A method of producing a carbide raw material includes the steps of (A) providing a porous carbon material and a high-purity silicon raw material or a metal raw material and applying the porous carbon material and the high-purity silicon raw material or a metal raw material alternately to form a layer structure; (B) putting the layer structure in a synthesis furnace to undergo a gas evacuation process; and (C) producing a carbide raw material with a synthesis reaction which the layer structure undergoes in an inert gas atmosphere, wherein the carbide raw material is a carbide powder of a particle diameter of less than 300 ?m, thereby preventing secondary raw material contamination otherwise arising from comminution, oxidation and acid rinsing.
    Type: Application
    Filed: November 15, 2016
    Publication date: March 29, 2018
    Inventors: CHENG-JUNG KO, DAI-LIANG MA, BO-CHENG LIN, HSUEH-I CHEN, BANG-YING YU, SHU-YU YEH
  • Publication number: 20180057925
    Abstract: A device for growing large-sized monocrystalline crystals, including a crucible adapted to grow crystals from a material source and with a seed crystal and including therein a seed crystal region, a growth chamber, and a material source region; a thermally insulating material disposed outside the crucible and below a heat dissipation component; and a plurality of heating components disposed outside the thermally insulating material to provide heat sources, wherein the heat dissipation component is of a heat dissipation inner diameter and a heat dissipation height which exceeds a thickness of the thermally insulating material.
    Type: Application
    Filed: November 16, 2016
    Publication date: March 1, 2018
    Inventors: DAI-LIANG MA, HSUEH-I CHEN, BO-CHENG LIN, CHENG-JUNG KO, YING-CONG ZHAO, CHIH-WEI KUO, SHU-YU YEH
  • Publication number: 20150166346
    Abstract: In a method of fabricating graphite films, mesophase pitch, a polymer material and an organic solvent are used to produce a carbon precursor slurry, and the carbon precursor slurry is coated to produce the graphite films. Since the method of using natural graphite as a raw material in production requires a number of purification processes to manufacture an expanded graphite powder before the graphite films can be produced, and thus the fabricating cost is very high, and other high-priced materials such as polyimide (PI) or graphene also will increase the total cost.
    Type: Application
    Filed: December 18, 2013
    Publication date: June 18, 2015
    Applicant: Chung-Shan Institute of Science and Technology, Armaments Bureau, M.N.D
    Inventors: Hsin-Ping Chang, Cheng-Jung Ko, Chin-Wei Kuo, Chuen-Ming Gee, Pai-Lu Wang, Ching-Jang Lin, Dam-Ming Chiou