Abstract: A method is provided for forming a split-gate flash memory cell having a sharp poly tip which substantially improves the erase speed of the cell. The poly tip is formed without the need for conventional oxidation of the polysilicon floating gate. Instead, the polysilicon layer is etched using a high pressure recipe thereby forming a recess with a sloped profile into the polysilicon layer. The recess is filled with a top-oxide, which in turn serves as a hard mask in etching those portions of the polysilicon year not protected by the top-oxide layer. The edge of the polysilicon layer formed by the sloping walls of the recess forms the sharp poly tip of this invention. The sharp tip does not experience the damage caused by conventional poly oxidation processes and, therefore, provides enhanced erase speed for the split-gate flash memory cell. The invention is also directed to a semiconductor device fabricated by the disclosed method.

Abstract: A method of forming a vertical memory split gate flash memory device on a silicon semiconductor substrate is provided by the following steps. Form a floating gate trench hole in the silicon semiconductor substrate, the trench hole having trench surfaces. Form a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. Form a floating gate electrode layer filling the trench hole on the outer surfaces of the tunnel oxide layer. Form source/drain regions in the substrate self-aligned with the floating gate electrode layer. Pattern the floating gate electrode layer by removing the gate electrode layer from the drain region side of the trench hole Form a control gate hole therein. Form an interelectrode dielectric layer over the top surface of the floating gate electrode, and over the tunnel oxide layer.

Abstract: A method of programming split gate flash memory cells which avoids erroneously programming non selected cells and allows the cell size and the array size to be shrunk below previously realizable limits. For N channel cells with the control gates connected to word lines and drains connected to bit lines a negative voltage is supplied between the non selected word lines and ground potential. For P channel cells with the control gates connected to word lines and drains connected to bit lines a positive voltage is supplied between the non selected word lines and ground potential. This allows the minimum length of the control gate over the channel region to be reduced below previously allowable limits and still prevent programming of non selected cells. This also allows cell size and array size to be reduced.

Abstract: A method is provided for forming a split-gate flash memory cell having reduced size, increased capacitive coupling and improved data retention capability. A split-gate cell is also provided with appropriate gate oxide thicknesses between the substrate and the floating gate and between the floating gate and the control gate along with an extra thin nitride layer formed judiciously over the primary gate oxide layer in order to overcome the problems of low data retention capacity of the floating gate and the reduced capacitive coupling between the floating gate and the source of prior art.

Abstract: A method is provided for forming a split-gate flash memory cell having reduced size, partially buried source line, increased source coupling ratio, improved programmability, and overall enhanced performance. A split-gate cell is also provided with reduced size and improved performance. The source line is formed in a trench in the substrate over the source region. The trench walls provide increased source coupling and the absence of gate bird's beak with the trench together shrink the cell size. Programmability is also enhanced through more favorable hot electron injection though intergate oxide between the floating gate and the control gate.

Abstract: A method to program data to and erase data from a split gate flash EEPROM to improve programming and erasing speed, and to improve endurance is disclosed. The programming the split gate flash EEPROM cell is accomplished by simultaneously applying a first positive voltage to the control gate, applying a first moderately negative voltage to the semiconductor substrate, applying a slight potential to the drain region to supply a constant programming current, and applying a second positive voltage to the drain region. The first positive voltage, the first moderately negative voltage, the slight positive potential and the second positive voltage are applied for a sufficient time to cause electrons to be trapped on the floating gate.

Abstract: A method for forming a field oxide isolation regions of a memory array is described. The field isolation regions comprise a rectangular array of oxide islands. The oxide islands are formed by a two mask process wherein the first mask is a LOCOS hardmask which defines an array of parallel field oxide stripes. The field oxide stripes are thermally grown by a LOCOS oxidation process. A second mask, which has an array of parallel stripes perpendicular to the field oxide stripes is then patterned over the wafer. The stripes of the second mask expose a plurality of narrow sections of the field oxide stripes which are then etched by a directional plasma etch having a high selectivity of silicon oxide over silicon. The anisotropic etch segments each of the longer oxide stripes into a string of islands space apart by a narrow gap through which a robust common source line passes unencumbered by birdsbeak oxide.

Abstract: A method is provided for fabricating a self-aligned edge implanted split-gate flash memory comprising a semiconductor substrate of a first conductivity type having separated first and second regions of a second conductivity type formed therein, the first and second regions defining a substrate channel region therebetween; a floating gate separated from a doped region in the substrate by an oxide layer; a control gate partially overlying and separated by an insulator from said floating gate; said floating gate having thin portions and thick portions; and said thin portions of said floating gate overlying twice doped regions said semiconductor substrate to reduce surface leakage current and improve program speed of the memory cell.

Abstract: A new method of local oxidation using nitrogen implant to reduce the growth of a bird's beak is described. An oxide layer is provided over the surface of a semiconductor substrate. A first silicon nitride layer is deposited overlying the oxide layer. An opening is etched through the first silicon nitride layer to the oxide layer where the device isolation region is to be formed. Nitrogen ions are implanted through the oxide layer to form a nitrogen implanted area within the semiconductor substrate within the opening. A second silicon nitride layer is deposited overlying the first silicon nitride layer and the oxide layer within the opening. The second silicon nitride layer is etched away to leave spacers on the sidewalls of the first silicon nitride layer. The oxide layer and the nitrogen implanted area of the semiconductor substrate within the opening are etched away where they are not covered by the spacers.

Abstract: A method is provided for forming a split-gate flash memory cell having a sharp beak of poly which substantially improves the programming erase speed of the cell. The sharp beak is formed through an extra and judicious wet etch of the polyoxide formed after the oxidation of the first polysilicon layer. The extra oxide dip causes the polyoxide to be removed peripherally thus forming a re-entrant cavity along the edge of the floating gate. The re-entrant beak is such that it does not get damaged during the subsequent process steps and is especially suited for cell sizes smaller than 0.35 micrometers.

Abstract: A method of forming a vertical memory split gate flash memory device on a silicon semiconductor substrate is provided by the following steps. Form a floating gate trench hole in the silicon semiconductor substrate, the trench hole having trench surfaces. Form a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. Form a floating gate electrode layer filling the trench hole on the outer surfaces of the tunnel oxide layer. Form source/drain regions in the substrate self-aligned with the floating gate electrode layer. Pattern the floating gate electrode layer by removing the gate electrode layer from the drain region side of the trench hole. Form a control gate hole therein. Form an interelectrode dielectric layer over the top surface of the floating gate electrode, and over the tunnel oxide layer.

Abstract: A method is provided for forming a common self-aligned source line in order to reduce the number of surface contacts and at the same time alleviate the field oxide encroachment into the cell area. Thus, the size of the split-gate flash memory is substantially reduced on both accounts. This is accomplished by forming a buffer polysilicon layer over the floating gate to serve as an etch stop to protect the first poly-oxide of the floating gate during the self-aligned source etching.

Abstract: A select transistor for flash memory cells is made by the following steps. Over the blanket second dielectric layer, and an oxynitride layer form a channel mask for patterning the drain and floating gate. Etch the oxynitride layer through the mask to form a channel alignment mask down to a silicon nitride layer with a drain region opening and a floating gate opening. Etch the floating gate opening through the second dielectric layer. Form a polyoxide region in the floating gate layer at the bottom of the floating gate opening by reacting the exposed portion of the floating gate layer with a reactant. Form a drain region in the substrate. Etch away the oxynitride layer and the silicon nitride layer. Pattern the floating gate electrode by etching away the floating gate layer except below the polyoxide region. Form an interelectrode dielectric layer and a second gate electrode layer over the drain region and a portion of the polyoxide region.

Abstract: A method is provided for forming a split-gate flash memory cell having a step poly supporting an interpoly oxide of varying thickness for the purposes of improving the over-all performance of the cell. Polyoxide is formed over portions of a first polysilicon layer which in turn is partially etched to form a step adjacent to the side-wall of a floating gate underlying the polyoxide. A spacer is next formed of a hot temperature oxide over the step poly. An interpoly oxynitride is then formed and control gate is patterned overlapping the floating gate with the intervening interpoly oxide. The step poly and the spacer thereon form proper distances between the control gate and the floating gate while keeping the distance between the poly tip and the control gate unchanged so that appropriate couplings between the control gate and the floating gate, and between the floating gate and the substrate are achieved, thus improving the over-all performance of the split-gate flash memory having a step poly.

Abstract: A method is provided for forming a short and sharp gate bird's beak in order to increase the erase speed of a split-gate flash memory cell. This is accomplished by implanting nitrogen ions in the first polysilicon layer of the cell and removing them from the area where the floating gate is to be formed. Then, when the polysilicon layer is oxidized to form polyoxide, the floating gate region without the nitrogen ions oxidizes faster than the surrounding area still having the nitrogen ions. Consequently, the bird's beak that is formed at the edges of the polyoxide assumes a sharper shape with smaller size than that is found in prior art. This results in an increase in the erase speed of the memory cell.