Patents by Inventor Chia Y. Cheng

Chia Y. Cheng has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9303341
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 1 to 49 wt %, by weight of the fabric, of a reactor grade propylene-?-olefin copolymer possessing; within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 600 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a Handle value of less than 60% (measuring the fabric of 35 g/m2 basis weight). The fabric can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: April 5, 2016
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Sudhin Datta, Derek W. Thurman, Chia Y. Cheng, Kuangyao B. Peng
  • Patent number: 9303158
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: April 5, 2016
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Sudhin Datta, Derek W. Thurman, Chia Y. Cheng, Kuangyao B. Peng
  • Publication number: 20140374968
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Inventors: Sudhin Datta, Derek W. Thurman, Chia Y. Cheng, Kuangyao B. Peng
  • Publication number: 20140374967
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 1 to 49 wt %, by weight of the fabric, of a reactor grade propylene-?-olefin copolymer possessing; within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 600 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a Handle value of less than 60% (measuring the fabric of 35 g/m2 basis weight). The fabric can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Inventors: Sudhin Datta, Derek W. Thurman, Chia Y. Cheng, Kuangyao B. Peng
  • Patent number: 8853327
    Abstract: A process for preparing a blend of thermoplastic polymer and resin modifier within a single-screw extruder, wherein the resin modifier is a hydrocarbon resin.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: October 7, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jay K. Keung, Yann Devorest, Chia Y. Cheng
  • Patent number: 7985802
    Abstract: Provided are fabrics, components thereof, and methods for making the same. Woven and nonwoven fabrics are composed of fibers composed of a polyolefin composition. The polyolefin composition is composed of a propylene polymer and up to about 50 wt. %, based on the weight of the fiber, of a hydrocarbon resin. Fibers prepared from polyolefin compositions exhibit favorable elongation properties. Such fibers exhibit advantageous processing and enhanced levels of softness, durability, and elasticity, even at high spinning speeds required for preparing fine fibers.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: July 26, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: William M. Chien, William M. Ferry, Chia Y. Cheng
  • Publication number: 20090264846
    Abstract: Provided are fabrics, components thereof, and methods for making the same. Woven and nonwoven fabrics are composed of fibers composed of a polyolefin composition. The polyolefin composition is composed of a propylene polymer and up to about 50 wt. %, based on the weight of the fiber, of a hydrocarbon resin. Fibers prepared from polyolefin compositions exhibit favorable elongation properties. Such fibers exhibit advantageous processing and enhanced levels of softness, durability, and elasticity, even at high spinning speeds required for preparing fine fibers.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 22, 2009
    Inventors: William M. Chien, William M. Ferry, Chia Y. Cheng
  • Patent number: 7550400
    Abstract: Multiple layer structures incorporating at least one polymeric film layer and at least one nonwoven fabric layer and products produced from such structures are provided. The polymeric film layer includes at least one tackifier resin. The at least one tackifier resin may be selected from a variety of resins including synthetic and natural resins. In certain embodiments, the at least one tackifier resin may be present at a concentration of about 0.1 wt. % to about 50 wt. % of the polymeric layer. The polymeric film layer may include one or more polymeric components selected from a variety of polymeric materials. Exemplary polymeric materials include polyethylene and ethylene vinyl acetate although as discussed hereinafter, a wide range of polymeric joined with a nonwoven fabric. The multiple layer structures may include additional layers made from a variety of materials. The structures exhibit beneficial peel strength properties between the polymeric layer and the nonwoven fabric layer.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: June 23, 2009
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: William M. Chien, Chia Y. Cheng
  • Publication number: 20090053959
    Abstract: This invention relates to a nonwoven fabric having a first component of from 5% to 99% by weight based on the total weight of the composition wherein the first component is selected from the group consisting of homopolymers of propylene and random copolymers of propylene, the first component having a heat of fusion as determined by DSC of less than 50 J/g and stereoregular propylene crystallinity; and a second component having from 95% to 1% by weight based on the total weight of the composition of a propylene polymer or blends of propylene polymers; wherein the nonwoven fabric has a permanent set of less than 60%.
    Type: Application
    Filed: August 15, 2008
    Publication date: February 26, 2009
    Inventors: Sudhin Datta, Derek W. Thurman, Chia Y. Cheng, Li Wen, David R. Johnsrud
  • Patent number: 7470748
    Abstract: Polymeric fibers and nonwoven polymeric fabrics having improved softness characteristics are provided. The fibers and fabrics include either a random propylene copolymer or a blend of a polypropylene polymer and a low-density polyethylene polymer. The random propylene copolymer is produced through metallocene-catalyzed and Z-N polymerization and includes from 80 wt. % to 98 wt. % of propylene-derived units and from 2 wt. % to 20 wt. % ethylene-derived units. The low-density polyethylene polymer is also produced through metallocene-catalyzed polymerization and has a melt index of greater than 10 and a molecular weight distribution of 1.5 to 4. The fibers may be produced using a variety of processes including melt blowing, melt spinning, and spunbonding. The fibers may be converted into nonwoven fabrics through conventional techniques.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: December 30, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Chia Y. Cheng, G. Allan Stahl