Patents by Inventor Chia-Yen HSIAO
Chia-Yen HSIAO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240400817Abstract: A resin composition includes ABS resin and modified polyester resin, where the modified polyester resin includes a polyester material, a compatibilizer, a toughening agent, a crystallization inhibitor, a slip agent, and an antioxidant. The compatibilizer includes PP-MA, PE-MA, ABS-MA, E-MA-GMA, E-VA-GMA, POE-GMA, PE-GMA, ABS-GMA, or combinations thereof. The toughening agent includes POE, MBS, PTW, or combinations of the above. The crystallization inhibitor includes IPA copolyester, IPA and CHDM copolyester, PETG, PCTG, or combinations of the above. The slip agent includes stearate, polyethylene wax, modified silicone, fluororesin, or combinations thereof. The antioxidant includes a hindered phenolic antioxidant, a phenolic antioxidant, a phosphite antioxidant, or combinations of the above.Type: ApplicationFiled: September 12, 2023Publication date: December 5, 2024Applicant: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Chun-Che Tsao, Chia-Yen Hsiao, Yueh-Shin Liu
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Publication number: 20240384091Abstract: A polyester film includes a first layer, a second layer, and a third layer. The first layer includes a first recycled material. The second layer includes a second recycled material. Both the first recycled material and the second recycled material are a PET bottle recycled material. The third layer is disposed between the first layer and the second layer. The third layer includes a third recycled material, and the third recycled material includes a release film recycled material.Type: ApplicationFiled: July 27, 2023Publication date: November 21, 2024Applicant: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Chun-Che Tsao, Chia-Yen Hsiao, Yueh-Shin Liu
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Patent number: 12129344Abstract: A polyester film and a method for producing the same are provided. The polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed of physically recycled polyester chips, and the physically recycled polyester chips have a first intrinsic viscosity. The chemically recycled polyester resin is formed of chemically recycled polyester chips, and the chemically recycled polyester chips have a second intrinsic viscosity. The second intrinsic viscosity is less than the first intrinsic viscosity. The physically recycled polyester chips and the chemically recycled polyester chips are mixed with each other and melt extruded according to a predetermined intrinsic viscosity, so that the polyester film has the predetermined intrinsic viscosity.Type: GrantFiled: August 23, 2021Date of Patent: October 29, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chun-Cheng Yang, Chia-Yen Hsiao, Ching-Yao Yuan
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Publication number: 20240247117Abstract: A black polyester film and a method for manufacturing the same are provided. The black polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed by a plurality of physically recycled polyester chips. The chemically recycled polyester resin is formed by a plurality of chemically recycled polyester chips and mixed with the physically recycled polyester resin. The plurality of chemically recycled polyester chips further include chemically recycled electrostatic pinning polyester chips. The chemically recycled electrostatic pinning polyester chips contain electrostatic pinning additives, and the electrostatic pinning additives are metal salts. Expressed in percent by weight based on a total weight of the polyester film, a content of the electrostatic pinning additives in the polyester film is between 0.005% and 0.1% by weight. The black polyester film further includes a black additive.Type: ApplicationFiled: April 3, 2024Publication date: July 25, 2024Inventors: TE-CHAO LIAO, Wen-Cheng Yang, CHUN-CHENG YANG, Chia-Yen Hsiao, CHING-YAO YUAN
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Patent number: 12012518Abstract: A polyester film for laser embossing and a method for manufacturing the same are provided. The polyester film for laser embossing is made from a recycled polyester material, and includes a base layer and a skin layer. The skin layer is disposed on at least one surface of the base layer. The skin layer is formed from a first polyester composition. The first polyester composition includes regenerated polyethylene terephthalate as a main component and at least one component selected from 1,4-butanediol, isophthalic acid, neopentyl glycol, 2-methyl-1,3-propanediol, pentanediol, isopentyldiol, adipic acid, and 1,4-cyclohexanedimethanol, so that a melting point of the skin layer ranges from 190° C. to 240° C.Type: GrantFiled: March 17, 2021Date of Patent: June 18, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chia-Yen Hsiao, Wen-Jui Cheng
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Patent number: 11987676Abstract: A black polyester film and a method for manufacturing the same are provided. The black polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed by a plurality of physically recycled polyester chips. The chemically recycled polyester resin is formed by a plurality of chemically recycled polyester chips and mixed with the physically recycled polyester resin. The plurality of chemically recycled polyester chips further include chemically recycled electrostatic pinning polyester chips. The chemically recycled electrostatic pinning polyester chips contain electrostatic pinning additives, and the electrostatic pinning additives are metal salts. Expressed in percent by weight based on a total weight of the polyester film, a content of the electrostatic pinning additives in the polyester film is between 0.005% and 0.1% by weight. The black polyester film further includes a black additive.Type: GrantFiled: March 10, 2021Date of Patent: May 21, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Chun-Cheng Yang, Chia-Yen Hsiao, Ching-Yao Yuan
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Patent number: 11958985Abstract: A heat sealable polyester film and a method for manufacturing the same are provided. The heat sealable polyester film is made from a recycled polyester material. The heat sealable polyester film includes a base layer and a heat sealable layer formed on at least one surface of the base layer. The heat sealable layer is formed from a first polyester composition. A main component of the first polyester composition is regenerated polyethylene terephthalate and the first polyester composition further includes at least one of 1,4-butanediol, isophthalic acid, neopentyl glycol, and polybutylene terephthalate. A heat sealing temperature of the heat sealable polyester film ranges from 120° C. to 230° C.Type: GrantFiled: March 15, 2021Date of Patent: April 16, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chia-Yen Hsiao, Ching-Yao Yuan
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Patent number: 11920010Abstract: The disclosure discloses a heat-sealable polyester film, including a base layer and a heat-seal layer formed on the base layer. The heat-seal layer includes a physically regenerated polyester resin, a chemically regenerated polyester resin, and a modifier. The heat-sealable temperature of the heat-sealable polyester film is between 100° C. and 230° C.Type: GrantFiled: August 24, 2021Date of Patent: March 5, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chun-Cheng Yang, Chia-Yen Hsiao, Ching-Yao Yuan
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Patent number: 11911951Abstract: A matte film for hot pressing and a manufacturing method thereof are provided. The manufacturing method includes steps of forming at least one polyester composition into an unstretched polyester thick film and stretching the unstretched polyester thick film in a machine direction (MD) and a transverse direction (TD). The polyester composition includes 81% to 97.9497% by weight of a polyester resin, 0.02% to 2% by weight of an antioxidative ingredient, 0.0003% to 1% by weight of a nucleating agent, 0.01% to 2% by weight of a flow aid, 0.01% to 2% by weight of a polyester modifier, 0.01% to 2% by weight of an inorganic filler, and 2% to 10% by weight of silica particles. The polyester resin has an intrinsic viscosity between 0.60 dl/g and 0.80 dl/g.Type: GrantFiled: September 4, 2020Date of Patent: February 27, 2024Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Wen-Jui Cheng, Chia-Yen Hsiao, Chien-Chih Lin
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Publication number: 20230383055Abstract: A manufacturing method of a polyester film for being embossed with a laser-engraved pattern is provided. The manufacturing method includes the steps of forming a polyester material into an unstretched polyester film in a multi-layered co-extrusion manner and stretching the unstretched polyester film in a machine direction and a transverse direction to form a biaxially stretched polyester film. The unstretched polyester film includes a substrate layer and at least one surface layer on the substrate layer. The at least one surface layer includes a polyester-based copolymer that includes 85 to 95 mol % of terephthalic acid residues, 5 to 15 mol % of isophthalic acid, 35 to 74 mol % of ethylene glycol residues, 1 to 15 mol % of neopentyl glycol residues, and 25 to 50 mol % of 1,4-butanediol residues.Type: ApplicationFiled: August 14, 2023Publication date: November 30, 2023Inventors: TE-CHAO LIAO, Wen-Cheng Yang, WEN-JUI CHENG, Chia-Yen Hsiao
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Patent number: 11806909Abstract: A biaxially oriented polyester film having the following physical property is provided: when cooled from the molten state at a cooling rate of 20° C./min, an observed recrystallization temperature is 175° C.-200° C. The biaxially oriented polyester film is formed by a thick sheet before bidirectional stretching that is melted and extruded by an extruder and then cooled and formed on a casting roll. The thick sheet before stretching having the following physical property as analyzed by differential scanning calorimetry: a crystallization rate is less than 10%.Type: GrantFiled: May 14, 2021Date of Patent: November 7, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Chen An Wu, Chun-Cheng Yang, Chia-Yen Hsiao
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Publication number: 20230339168Abstract: A method for manufacturing a polyester film for embossing is provided. A polyester composition is prepared from a recycled polyester material. The polyester composition includes a physically regenerated polyester resin and a chemically regenerated polyester resin. The polyester composition is melted and extruded so as to form a base layer. The base layer is stretched in a machine direction. A surface coating paste is coated onto the base layer. The base layer with the surface coating paste is heated and stretched in a transverse direction, such that the surface coating paste turns into a surface coating layer, and a polyester film for embossing is obtained.Type: ApplicationFiled: June 30, 2023Publication date: October 26, 2023Inventors: Wen-Cheng Yang, TE-CHAO LIAO, Chia-Yen Hsiao, Yu-Chi Hsieh
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Patent number: 11753512Abstract: A flame-retardant polyester film and a method for manufacturing the same are provided. The flame-retardant polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed by a plurality of physically recycled polyester chips. The chemically recycled polyester resin is formed by a plurality of chemically recycled polyester chips and mixed with the physically recycled polyester resin. The plurality of chemically recycled polyester chips further includes chemically recycled electrostatic pinning polyester chips. The chemically recycled electrostatic pinning polyester chips contain electrostatic pinning additives, and the electrostatic pinning additives are metal salts. Expressed in percent by weight based on a total weight of the polyester film, a content of the electrostatic pinning additives in the polyester film is between 0.005% and 0.1% by weight.Type: GrantFiled: March 12, 2021Date of Patent: September 12, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chia-Yen Hsiao, Hao-Sheng Chen
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Patent number: 11732097Abstract: A low shrinkage low oligomer polyester film and a method for manufacturing the same are provided. The method includes forming at least one polyester composition into an unstretched polyester thick film and stretching the unstretched polyester thick film in a machine direction (MD) and a transverse direction (TD) at a stretch ratio of two to six times. The polyester composition includes 94% to 99.974% by weight of a polyester resin, 0.01% to 1% by weight of a primary antioxidant, 0.01% to 1% by weight of a secondary antioxidant, 0.003% to 2% by weight of a nucleating agent, and 0.003% to 2% by weight of a flow aid. The polyester resin has an intrinsic viscosity between 0.60 dl/g and 0.80 dl/g.Type: GrantFiled: September 28, 2020Date of Patent: August 22, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Wen-Jui Cheng, Chia-Yen Hsiao
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Publication number: 20230220235Abstract: A method for manufacturing a heat sealable polyester film is provided. A part of a recycled polyester material is physically reproduced to obtain physically regenerated polyester chips. Another part of a recycled polyester material is chemically reproduced to obtain chemically regenerated polyester chips. Modified polyester chips, the physically regenerated polyester chips and the chemically regenerated polyester chips are mixed to form a raw material mixture, and the modified polyester chips are formed from the recycled polyester material. The raw material mixture is used to form a heat sealable layer. A base layer is disposed onto the heat sealable layer so as to obtain the heat sealable polyester film. A heat sealing temperature of the heat sealable polyester film ranges from 120° C. to 230° C.Type: ApplicationFiled: March 15, 2023Publication date: July 13, 2023Inventors: Wen-Cheng Yang, TE-CHAO LIAO, Chia-Yen Hsiao, CHING-YAO YUAN
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Publication number: 20230212364Abstract: A method for manufacturing a polyester film for embossing that is made from a recycled polyester material. A part of the recycled polyester material is physically reproduced to obtain physically regenerated polyester chips. The physically regenerated polyester chips include physically regenerated regular polyester chips. Another part of the recycled polyester material is chemically reproduced to obtain chemically regenerated polyester chips. The chemically regenerated polyester chips include chemically regenerated regular polyester chips and chemically regenerated electrostatic pinning polyester chips. The physically regenerated polyester chips and the chemically regenerated polyester chips are mixed to form a base material. The base material is used to form a base layer that having a main component of regenerated polyethylene terephthalate. A surface coating layer is formed onto the base layer. A material of the surface coating layer includes a main resin, fillers, and melamine.Type: ApplicationFiled: March 14, 2023Publication date: July 6, 2023Inventors: Wen-Cheng Yang, TE-CHAO LIAO, Chia-Yen Hsiao, Yu-Chi Hsieh
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Patent number: 11680150Abstract: A matte polyester film and a method for manufacturing the same are provided. The matte polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed by a plurality of physically recycled polyester chips. The chemically recycled polyester resin is formed by a plurality of chemically recycled polyester chips and mixed with the physically recycled polyester resin. The plurality of chemically recycled polyester chips further include chemically recycled electrostatic pinning polyester chips. The chemically recycled electrostatic pinning polyester chips contain electrostatic pinning additives, and the electrostatic pinning additives are metal salts. Expressed in percent by weight based on a total weight of the polyester film, a content of the electrostatic pinning additives in the polyester film is between 0.005% and 0.1% by weight. The matte polyester film further includes a matting additive.Type: GrantFiled: March 10, 2021Date of Patent: June 20, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Chun-Cheng Yang, Chia-Yen Hsiao, Yu-Chi Hsieh
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Patent number: 11661492Abstract: A white polyester film and a method for manufacturing the same are provided. The method for manufacturing the white polyester film includes: providing a recycled polyester material; physically regenerating a part of the recycled polyester material to form physically regenerated polyester chips having a first intrinsic viscosity; chemically regenerating another part of the recycled polyester material to form chemically regenerated polyester chips having a second intrinsic viscosity less than the first intrinsic viscosity; mixing white regenerated polyester chips, the physically regenerated polyester chips, and the chemically regenerated polyester chips according to a predetermined intrinsic viscosity so as to form a polyester masterbatch material; melting and extruding the polyester masterbatch material to obtain the white polyester film having the predetermined intrinsic viscosity.Type: GrantFiled: August 13, 2021Date of Patent: May 30, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chun-Cheng Yang, Chia-Yen Hsiao, Chih-Feng Wang
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Patent number: 11639430Abstract: A black polyester film and a method for manufacturing the same are provided. The method for manufacturing the black polyester film includes: providing a recycled polyester material; physically regenerating a part of the recycled polyester material to form physically regenerated polyester chips having a first intrinsic viscosity; chemically regenerating another part of the recycled polyester material to form chemically regenerated polyester chips having a second intrinsic viscosity lower than the first intrinsic viscosity; mixing black regenerated polyester chips, the physically regenerated polyester chips, and the chemically regenerated polyester chips according to a predetermined intrinsic viscosity so as to form a polyester chip raw material; melting and then extruding the polyester chips raw material to form the black polyester film having the predetermined intrinsic viscosity.Type: GrantFiled: August 12, 2021Date of Patent: May 2, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Wen-Cheng Yang, Te-Chao Liao, Chun-Cheng Yang, Chia-Yen Hsiao, Ching-Yao Yuan
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Patent number: 11623434Abstract: A biaxially stretched polyester film and a method for producing the same are provided. The biaxially stretched polyester film includes a polyester resin base layer and a matte layer. The polyester resin base layer includes: (1) 50 to 95 wt % of a polyester resin base material, and an intrinsic viscosity of the polyester resin base material being between 0.5 and 0.8 dL/g; and (2) 0.01 to 5 wt % of a high viscosity polyester resin material, and an intrinsic viscosity of the high viscosity polyester resin material being between 0.9 and 1.1 dL/g. The matte layer includes: (1) 50 to 95 wt % of a polyester resin matrix material, and an intrinsic viscosity of the polyester resin matrix material being between 0.5 and 0.8 dL/g; and (2) 0.3 to 40 wt % of a plurality of filler particles, and the filler particles having an average particle size of between 0.15 ?m and 10 ?m.Type: GrantFiled: September 4, 2020Date of Patent: April 11, 2023Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Wen-Cheng Yang, Hao-Sheng Chen, Chia-Yen Hsiao