Patents by Inventor Chiaki Kataoka
Chiaki Kataoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240035623Abstract: A method of filling a tank with hydrogen includes: a step of attaching a filling tank to a filling device; and a step of controlling hydrogen filling from the filling device to the filling tank based on a temperature sensor provided in a dummy tank.Type: ApplicationFiled: May 10, 2023Publication date: February 1, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Osamu SAWAI, Chiaki KATAOKA, Koji SUGIURA, Tomoki NAKASHIMA
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Publication number: 20230408041Abstract: The pressure vessel contains a fluid, such as a high pressure gas, therein. The metal dome and the metal dome are arranged in the longitudinal direction of the pressure vessel opposite each other with the pressure vessel interposed therebetween. The stay connects the metal dome and the metal dome. The stay is connected to the metal dome and the metal dome such that the distance between the metal dome and the metal dome can be varied.Type: ApplicationFiled: April 14, 2023Publication date: December 21, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoki NAKASHIMA, Osamu SAWAI, Koji SUGIURA, Chiaki KATAOKA
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Publication number: 20230103573Abstract: A method for manufacturing a tank unit includes performing a pressure resistance inspection on each of a plurality of high pressure tanks before connecting the high pressure tanks, and connecting a gas flow path to the high pressure tanks that have passed the pressure resistance inspection.Type: ApplicationFiled: September 14, 2022Publication date: April 6, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki KATAOKA, Osamu SAWAI
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Publication number: 20230003346Abstract: Provided is a pressure vessel capable of adapting a release direction of gas in the pressure vessel (i.e., release-permitted direction) and a direction in which the gas in the pressure vessel should not be released (i.e., release-restricted direction) to an attitude of a vehicle or a surrounding environment. A release direction control unit is configured to variably change, with respect to the pressure vessel, a release direction of gas as a pressure relief valve opens, and without depending on an attitude of the pressure vessel, release the gas stored in the pressure vessel as the pressure relief valve opens (only) in the release-permitted direction set in advance with respect to a gravity direction, not in the release-restricted direction set in advance with respect to the gravity direction.Type: ApplicationFiled: June 29, 2022Publication date: January 5, 2023Inventor: Chiaki KATAOKA
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Patent number: 11508974Abstract: A pressure vessel mounting structure includes: a manifold including a discharge gas passage branching from a general passage via which a container body communicates with a valve; a fusible plug valve configured to close the discharge gas passage and to, when the fusible plug valve is melted, open the discharge gas passage such that the high-pressure gas is discharged; a case including a bottom face portion covering the container body and the manifold from below in the vehicle up-down direction, the case including a bead placed near the fusible plug valve, the bead being formed by protruding a part of the bottom face portion upward in the vehicle up-down direction; and a communicating opening via which a space under a floor of a vehicle communicates with the fusible plug valve, the communicating opening being formed in a part of the bead, the part facing the fusible plug valve.Type: GrantFiled: June 29, 2020Date of Patent: November 22, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Chiaki Kataoka
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Patent number: 11407317Abstract: A gas supply system has a chamber, a front manifold, a circulation pipe, and a fusible plug valve. The chamber stores hydrogen gas. The front manifold is connected to the chamber, and hydrogen gas flows through the front manifold. The circulation pipe is provided such that hydrogen gas can flow through the front manifold, and has higher thermal conductivity than the chamber. The fusible plug valve is provided in the front manifold apart from the chamber. Heat is transferred to the fusible plug valve from the circulation pipe. The fusible plug valve discharges the hydrogen gas in the chamber and the hydrogen gas in the front manifold to the outside by being opened at a temperature equal to or higher than a predetermined opening temperature.Type: GrantFiled: November 26, 2019Date of Patent: August 9, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Chiaki Kataoka
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Patent number: 11215324Abstract: A high pressure container unit includes a container body configured to store high pressure gas, a case storing the container body inside the case, a pipe connected with the container body and extending to an outside of the case, a closing member that is configured to close the pipe and allow the high pressure gas stored in the container body to be discharged from the pipe when a given condition is satisfied, and a ventilation mechanism that discharges air inside the case to the outside of the case with use of pressure of the discharged high pressure gas when the given condition is satisfied.Type: GrantFiled: November 21, 2019Date of Patent: January 4, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Chiaki Kataoka
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Patent number: 11167637Abstract: To obtain a fuel filler structure for a fuel tank wherein when causing an opening and closing valve to close, it can be ensured that the opening and closing valve does not rapidly rotate to a closed position in which it closes a fuel fill inlet, and when causing the opening and closing valve to open, the opening and closing valve can be opened with a small force. A fuel filler structure is equipped with a damper on the near side of a flapper valve in the insertion direction of a fuel nozzle. When the flapper valve rotates to an open position, the damper does not act on the flapper valve, and when the flapper valve rotates to a closed position, the damper acts on the flapper valve.Type: GrantFiled: April 12, 2012Date of Patent: November 9, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Satoshi Yamamoto, Chiaki Kataoka, Masaki Akagi
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Publication number: 20210039489Abstract: A pressure vessel mounting structure includes: a manifold including a discharge gas passage branching from a general passage via which a container body communicates with a valve; a fusible plug valve configured to close the discharge gas passage and to, when the fusible plug valve is melted, open the discharge gas passage such that the high-pressure gas is discharged; a case including a bottom face portion covering the container body and the manifold from below in the vehicle up-down direction, the case including a bead placed near the fusible plug valve, the bead being formed by protruding a part of the bottom face portion upward in the vehicle up-down direction; and a communicating opening via which a space under a floor of a vehicle communicates with the fusible plug valve, the communicating opening being formed in a part of the bead, the part facing the fusible plug valve.Type: ApplicationFiled: June 29, 2020Publication date: February 11, 2021Inventor: Chiaki KATAOKA
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Patent number: 10723220Abstract: A fuel tank system includes: a fuel tank capable of storing fuel; a canister that has a ventilation port and an introduction port and that accommodates an adsorbent capable of adsorbing evaporative fuel introduced into the canister; a housing attached to the canister, and accommodating a pump configured to apply a pressure to an interior of the canister through the ventilation port; a pipeline that has an atmosphere opening port opening to an outside, the pipeline extending from the atmosphere opening port toward the ventilation port; and a filter unit having an internal space in which an air filter is arranged, the filter unit being removably fitted to the housing and the pipeline, the housing and the pipeline communicating with each other via the internal space.Type: GrantFiled: February 20, 2018Date of Patent: July 28, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Chiaki Kataoka
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Patent number: 10717356Abstract: A high pressure canister unit includes: plural arrayed canister bodies, each canister body being formed in a circular cylinder shape, and including an opening at at least one end portion in its axial direction; a coupling member that is connected to the opening of each of the canister bodies and that couples the plural canister bodies together, and the coupling member including a flow path placing interiors of the canister bodies in communication with each other; a box-shaped case that is configured to house the plural canister bodies and the coupling member, the case including a through hole; and a leader tube that is provided to the coupling member, that leads out to an exterior of the case through the through hole of the case, and to which a valve capable of opening and closing the flow path is attached.Type: GrantFiled: July 27, 2018Date of Patent: July 21, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki Kataoka, Shinsuke Kinoshita, Osamu Sawai
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Publication number: 20200191335Abstract: A high pressure container unit includes a container body configured to store high pressure gas, a case storing the container body inside the case, a pipe connected with the container body and extending to an outside of the case, a closing member that is configured to close the pipe and allow the high pressure gas stored in the container body to be discharged from the pipe when a given condition is satisfied, and a ventilation mechanism that discharges air inside the case to the outside of the case with use of pressure of the discharged high pressure gas when the given condition is satisfied.Type: ApplicationFiled: November 21, 2019Publication date: June 18, 2020Inventor: Chiaki KATAOKA
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Publication number: 20200180445Abstract: A gas supply system has a chamber, a front manifold, a circulation pipe, and a fusible plug valve. The chamber stores hydrogen gas. The front manifold is connected to the chamber, and hydrogen gas flows through the front manifold. The circulation pipe is provided such that hydrogen gas can flow through the front manifold, and has higher thermal conductivity than the chamber. The fusible plug valve is provided in the front manifold apart from the chamber. Heat is transferred to the fusible plug valve from the circulation pipe. The fusible plug valve discharges the hydrogen gas in the chamber and the hydrogen gas in the front manifold to the outside by being opened at a temperature equal to or higher than a predetermined opening temperature.Type: ApplicationFiled: November 26, 2019Publication date: June 11, 2020Applicant: Toyota Jidosha Kabushiki KaishaInventor: Chiaki Kataoka
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Patent number: 10538159Abstract: A high-pressure tank mounting structure includes: a case disposed beneath a floor of a vehicle cabin and having a bottom wall, a peripheral wall and a top wall; and a plurality of high-pressure tanks accommodated so as to be lined up within the case, wherein a first hydrogen collection portion that is recessed upwardly is formed at a back surface of the top wall of the case, and a hydrogen sensing sensor is disposed at the first hydrogen collection portion.Type: GrantFiled: June 27, 2018Date of Patent: January 21, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki Kataoka, Shinsuke Kinoshita, Osamu Sawai
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Patent number: 10525824Abstract: A high-pressure vessel unit includes: plural cylindrical vessels arrayed inside a case, with end portions of the vessels on one side in the axial direction thereof being equipped with openings; a coupling member connected to the openings of the vessels to couple the plural vessels and includes a flow passage that communicates the insides of the vessels; a lead-out pipe that is leads out to the outside of the case from the coupling member through a through hole formed in the case; securing members that secure the coupling member to the case; and a retention mechanism that retains portions of the vessels on the axial direction other side of the end portions on the one side in the axial direction such that those portions of the vessels on the axial direction other side are movable in the axial direction relative to the case.Type: GrantFiled: June 21, 2018Date of Patent: January 7, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki Kataoka, Shinsuke Kinoshita, Osamu Sawai
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Patent number: 10421355Abstract: A high-pressure tank mounting structure includes a case that is disposed beneath a floor of a vehicle cabin and that has a bottom wall, a peripheral wall and a top wall; a plurality of high-pressure tanks that are accommodated so as to be lined up within the case; and a discharge hole that is formed at an upper portion of the case and discharges, to an exterior of the case, hydrogen that has permeated from the high-pressure tanks.Type: GrantFiled: June 29, 2018Date of Patent: September 24, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki Kataoka, Shinsuke Kinoshita, Osamu Sawai
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Patent number: 10422309Abstract: A pump module is disposed on a bottom portion of a fuel tank in the fuel tank. The pump module includes a suck-up unit for sucking up a fuel and a plurality of engaged portions. A bracket includes a base portion, a plurality of engaging portions, and a flow path. The base portion is a frame member fixed to the bottom portion and surrounding the pump module in a state where a lower end portion is in contact with the bottom portion. The engaging portions protrude from the base portion toward an upper side of the fuel tank and are respectively engaged with the engaged portions of the pump module. The flow path is disposed in the base portion and allows an inside of a frame of the base portion and an outside of the frame of the base portion to communicate with each other.Type: GrantFiled: November 16, 2017Date of Patent: September 24, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Chiaki Kataoka
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Patent number: 10400689Abstract: A fuel tank system includes a fuel tank, a canister, a first path, a pump, a switching device, a reference path, a first on-off valve, a second on-off valve, a third on-off valve, a pressure sensor, and a control device configured to control the pump, the switching device, the first on-off valve, the second on-off valve, and the third on-off valve and determine a system state based on a pressure measured by the pressure sensor.Type: GrantFiled: December 19, 2017Date of Patent: September 3, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yojiro Iriyama, Chiaki Kataoka, Masanobu Shinagawa
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Publication number: 20190047409Abstract: A high-pressure vessel unit includes: plural cylindrical vessels arrayed inside a case, with end portions of the vessels on one side in the axial direction thereof being equipped with openings; a coupling member connected to the openings of the vessels to couple the plural vessels and includes a flow passage that communicates the insides of the vessels; a lead-out pipe that is leads out to the outside of the case from the coupling member through a through hole formed in the case; securing members that secure the coupling member to the case; and a retention mechanism that retains portions of the vessels on the axial direction other side of the end portions on the one side in the axial direction such that those portions of the vessels on the axial direction other side are movable in the axial direction relative to the case.Type: ApplicationFiled: June 21, 2018Publication date: February 14, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki KATAOKA, Shinsuke KINOSHITA, Osamu SAWAI
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Publication number: 20190047411Abstract: A high pressure canister unit includes: plural arrayed canister bodies, each canister body being formed in a circular cylinder shape, and including an opening at at least one end portion in its axial direction; a coupling member that is connected to the opening of each of the canister bodies and that couples the plural canister bodies together, and the coupling member including a flow path placing interiors of the canister bodies in communication with each other; a box-shaped case that is configured to house the plural canister bodies and the coupling member, the case including a through hole; and a leader tube that is provided to the coupling member, that leads out to an exterior of the case through the through hole of the case, and to which a valve capable of opening and closing the flow path is attached.Type: ApplicationFiled: July 27, 2018Publication date: February 14, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chiaki KATAOKA, Shinsuke KINOSHITA, Osamu SAWAI