Patents by Inventor Chihiro KASUYA

Chihiro KASUYA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230294044
    Abstract: Provided is an exhaust gas purification catalyst system comprising, in the following order, from the upstream side of an exhaust gas flow: a first exhaust gas purification catalyst apparatus 100 including a metal honeycomb substrate 110 and a first catalyst coat layer 120 on the metal honeycomb substrate 110; a heater 300; and a second exhaust purification catalyst apparatus 200 including a cordierite honeycomb substrate 210 and a second catalyst coat layer 220 on the cordierite honeycomb substrate 210, wherein the first catalyst coat layer 120 contains an adsorbent 130 that can adsorb one or two or more among NOx, HC and CO, and the second catalyst coat layer 220 contains inorganic oxide particles 230 and catalyst precious metal particles 240 supported on the inorganic oxide particles 230.
    Type: Application
    Filed: July 6, 2021
    Publication date: September 21, 2023
    Applicant: CATALER CORPORATION
    Inventors: Kohei TAKASAKI, Tatsuya OHASHI, Shunsuke OISHI, Ryota ONOE, Junichi HORI, Ryosuke TAKASU, Chihiro KASUYA
  • Publication number: 20220362756
    Abstract: The present invention provides an exhaust gas purification catalyst including a base material and a catalyst layer 20 that is arranged on the base material. The catalyst layer 20 includes a catalyst metal and a carrying material carrying the catalyst metal. The catalyst layer 20 satisfies below: (1) in a pore distribution curve measured by a mercury porosimeter, a peak for the largest pore volume exists within a range of a pore diameter equal to or more than 1 ?m and not more than 10 ?m; and (2) on an electron microscopy observation image (with a 1000-fold magnification) of a surface of the catalyst layer 20, when areas of a plurality of voids comprised in the electron microscopy observation image are respectively calculated, a standard deviation for the areas of the plurality of voids is not more than 30 ?m2.
    Type: Application
    Filed: August 20, 2020
    Publication date: November 17, 2022
    Inventor: Chihiro Kasuya
  • Patent number: 11352924
    Abstract: An exhaust gas purification catalyst device has catalyst coating layers, which extend from the upstream side to the downstream side of the exhaust gas flow. The catalyst coating layers each have at least three zones present in order from the upstream side to the downstream side of the exhaust gas flow, and each of these at least three zones is an oxidation catalyst zone or a reduction catalyst zone. In the uppermost layer of an oxidation catalyst zone, the total number of atoms of platinum and palladium is greater than the number of atoms of rhodium; in the upper most layer of a reduction catalyst zone, the number of atoms of rhodium is greater than the total number of atoms of platinum and palladium. The oxidation catalyst zones and the reduction catalyst zones alternate at least twice in the exhaust gas flow direction.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: June 7, 2022
    Assignee: CATALER CORPORATION
    Inventors: Chihiro Kasuya, Yuji Yabuzaki, Masaaki Kawai, Mitsuyoshi Okada
  • Publication number: 20220080354
    Abstract: A perforated metallic base material for purging exhaust is obtained by laminating a wavy foil having pores and a flat foil having pores and forming the same into a cylindrical shape, wherein the wavy foil and/or the flat foil has axially perforated portions having pores throughout the axial direction of the cylindrical shape and axially non-perforated portions not having pores overall in the axial direction of the cylindrical form.
    Type: Application
    Filed: February 5, 2020
    Publication date: March 17, 2022
    Applicant: CATALER CORPORATION
    Inventors: Naoki YOKOYAMA, Akio KUBOTA, Nobuaki BANDO, Chihiro KASUYA
  • Publication number: 20210310391
    Abstract: An exhaust gas purification catalyst device has catalyst coating layers, which extend from the upstream side to the downstream side of the exhaust gas flow. The catalyst coating layers each have at least three zones present in order from the upstream side to the downstream side of the exhaust gas flow, and each of these at least three zones is an oxidation catalyst zone or a reduction catalyst zone. In the uppermost layer of an oxidation catalyst zone, the total number of atoms of platinum and palladium is greater than the number of atoms of rhodium; in the upper most layer of a reduction catalyst zone, the number of atoms of rhodium is greater than the total number of atoms of platinum and palladium. The oxidation catalyst zones and the reduction catalyst zones alternate at least twice in the exhaust gas flow direction.
    Type: Application
    Filed: June 26, 2019
    Publication date: October 7, 2021
    Applicant: CATALER CORPORATION
    Inventors: Chihiro KASUYA, Yuji YABUZAKI, Masaaki KAWAI, Mitsuyoshi OKADA
  • Patent number: 11110435
    Abstract: An exhaust gas purification catalyst comprises a substrate; a catalyst layer formed on the substrate and containing at least palladium (Pd) and rhodium (Rh) as a metal functioning as an oxidation and/or reduction catalyst. The catalyst also comprises a carrier that supports the metal, and an OSC material having oxygen storage capacity. The catalyst layer has, when disposed in the exhaust pipe, a front section positioned upstream in an exhaust gas flow direction within the exhaust pipe, and a rear section positioned downstream of the front section in the exhaust gas flow direction. The front section contains palladium (Pd) but does not contain the OSC material, and a proportion, at which the front section is formed from an upstream leading end in the exhaust gas flow direction, is 10% to 40% with respect to 100% of a total length of the substrate.
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: September 7, 2021
    Assignee: Cataler Corporation
    Inventors: Ryota Onoe, Kazuhiko Ito, Takahiro Harada, Chihiro Kasuya
  • Publication number: 20200290019
    Abstract: Provided is an exhaust gas purification catalyst of OSC material-containing type that allows a favorable HC purification (oxidation) treatment to be performed even in a case where HC emissions are comparatively large, such as during engine startup. The exhaust gas purification catalyst of the present invention includes, as a catalyst layer (20), a front section (24) positioned upstream in an exhaust gas flow direction, and a rear section (26) positioned downstream of the front section in the exhaust gas flow direction. The front section contains Pd as a catalyst metal but does not contain an OSC material. The proportion, at which the front section is formed from the upstream leading end in the exhaust gas flow direction, is 10% to 40% with respect to 100% of a total length of the substrate (1) in the exhaust gas flow direction.
    Type: Application
    Filed: March 13, 2017
    Publication date: September 17, 2020
    Inventors: Ryota ONOE, Kazuhiko ITO, Takahiro HARADA, Chihiro KASUYA
  • Patent number: 10710023
    Abstract: An exhaust gas purification catalyst, characterized by having a catalyst layer containing palladium, rhodium, and alumina, which supports a sulfate of an alkaline-earth metal selected from barium sulfate and strontium sulfate, and the correlation coefficients ?Pd,AE and ?Rh,AE calculated from the characteristic X-ray intensity measured using an electron beam micro-analyzer for the palladium, rhodium, and alkaline-earth metal being +0.75 to +1.00 and 0.00 to +0.25, respectively, using 350 points as measurement points obtained by equally dividing the catalyst layer into 351 parts in the thickness direction on a virtual straight line that runs through the catalyst layer in the thickness direction.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: July 14, 2020
    Assignee: CATALER CORPORATION
    Inventors: Koki Yanagawa, Satoshi Matsueda, Yu Sakurada, Chihiro Kasuya
  • Patent number: 10618034
    Abstract: An exhaust gas purification device which has improved exhaust gas purification performance. An exhaust gas purification device which includes a first catalyst layer that contains: a Pd-supporting catalyst which is obtained by having alumina carrier particles support Pd; a first Rh-supporting catalyst which is obtained by having first ceria-zirconia carrier particles support Rh; and second ceria-zirconia carrier particles. This exhaust gas purification device is configured such that: the ceria concentration in the first ceria-zirconia carrier particles is 30 wt % or less; and the amount of ceria in the second ceria-zirconia carrier particles is larger than the amount of ceria in the first ceria-zirconia carrier particles.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: April 14, 2020
    Assignee: CATALER CORPORATION
    Inventors: Chihiro Kasuya, Kenichi Taki, Satoshi Matsueda, Sho Hoshino
  • Patent number: 10369520
    Abstract: The exhaust gas cleaning catalyst according to the present invention is provided with a cylindrical substrate 10 and a catalyst coat layer 20 formed on the surface of the substrate 10. A ratio of the length L in the cylindrical axis direction of the substrate 10 and the diameter D of a cross section orthogonal to the cylindrical axis direction is denoted by (L/D)?0.8. The coat density of the catalyst coat layer 20 differs between an upstream side portion 10a that includes the exhaust gas inlet-side end 16 of the substrate 10 and a downstream side portion 10b that includes the exhaust gas outlet-side end 18 of the substrate 10. The coat density A in the upstream side portion 10a is lower than the coat density B in the downstream side portion 10b (A<B).
    Type: Grant
    Filed: January 8, 2016
    Date of Patent: August 6, 2019
    Assignee: Cataler Corporation
    Inventors: Ryota Onoe, Tsuyoshi Ito, Yuki Takesue, Masatoshi Ikebe, Chihiro Kasuya, Yuta Morishita
  • Publication number: 20190083931
    Abstract: An exhaust gas purification catalyst, characterized by having a catalyst layer containing palladium, rhodium, and alumina, which supports a sulfate of an alkaline-earth metal selected from barium sulfate and strontium sulfate, and the correlation coefficients ?Pd,AE and ?Rh,AE calculated from the characteristic X-ray intensity measured using an electron beam micro-analyzer for the palladium, rhodium, and alkaline-earth metal being +0.75 to +1.00 and 0.00 to +0.25, respectively, using 350 points as measurement points obtained by equally dividing the catalyst layer into 351 parts in the thickness direction on a virtual straight line that runs through the catalyst layer in the thickness direction.
    Type: Application
    Filed: February 23, 2017
    Publication date: March 21, 2019
    Applicant: CATALER CORPORATION
    Inventors: Koki YANAGAWA, Satoshi MATSUEDA, Yu SAKURADA, Chihiro KASUYA
  • Publication number: 20190015820
    Abstract: An exhaust gas purification device which has improved exhaust gas purification performance. An exhaust gas purification device which includes a first catalyst layer that contains: a Pd-supporting catalyst which is obtained by having alumina carrier particles support Pd; a first Rh-supporting catalyst which is obtained by having first ceria-zirconia carrier particles support Rh; and second ceria-zirconia carrier particles. This exhaust gas purification device is configured such that: the ceria concentration in the first ceria-zirconia carrier particles is 30 wt % or less; and the amount of ceria in the second ceria-zirconia carrier particles is larger than the amount of ceria in the first ceria-zirconia carrier particles.
    Type: Application
    Filed: January 19, 2017
    Publication date: January 17, 2019
    Applicant: CATALER CORPORATION
    Inventors: Chihiro KASUYA, Kenichi TAKI, Satoshi MATSUEDA, Sho HOSHINO
  • Publication number: 20180015411
    Abstract: The exhaust gas cleaning catalyst according to the present invention is provided with a cylindrical substrate 10 and a catalyst coat layer 20 formed on the surface of the substrate 10. A ratio of the length L in the cylindrical axis direction of the substrate 10 and the diameter D of a cross section orthogonal to the cylindrical axis direction is denoted by (L/D)?0.8. The coat density of the catalyst coat layer 20 differs between an upstream side portion 10a that includes the exhaust gas inlet-side end 16 of the substrate 10 and a downstream side portion 10b that includes the exhaust gas outlet-side end 18 of the substrate 10. The coat density A in the upstream side portion 10a is lower than the coat density B in the downstream side portion 10b (A<B).
    Type: Application
    Filed: January 8, 2016
    Publication date: January 18, 2018
    Inventors: Ryota ONOE, Tsuyoshi ITO, Yuki TAKESUE, Masatoshi IKEBE, Chihiro KASUYA, Yuta MORISHITA