Patents by Inventor Chikanori Nakaoka

Chikanori Nakaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9079163
    Abstract: The present invention relates to a novel catalyst which has a molecular sieving effect (or shape selectivity) and has excellent catalytic activity, and particularly to a catalyst which includes a core made of a zeolite particle having a particle size of not more than 10 ?m and a zeolite layer covering the core, wherein as measured by X-ray photoelectron spectroscopy, an outermost surface of the catalyst has a silica/alumina molar ratio of not less than 800, the core made of the zeolite particle has an average silica/alumina molar ratio of not more than 300, and the zeolite layer has an aluminum concentration increasing inward from an outer surface of the catalyst.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: July 14, 2015
    Assignee: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Chikanori Nakaoka, Eri Kosaka
  • Patent number: 8772564
    Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: July 8, 2014
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
  • Patent number: 8609918
    Abstract: This invention relates to a method of efficiently producing a high-purity para-substituted aromatic hydrocarbon while suppressing caulking without requiring isomerization-adsorption separation steps, and more particularly to a method of producing a para-substituted aromatic hydrocarbon, characterized in that a methylating agent and an aromatic hydrocarbon are reacted in the presence of a catalyst formed by coating MFI type zeolite having a particle size of not more than 100 ?m with a crystalline silicate.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: December 17, 2013
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Koichi Matsushita, Chikanori Nakaoka, Naoharu Igarashi, Makoto Oyamada
  • Publication number: 20130072736
    Abstract: The present invention relates to a novel catalyst which has a molecular sieving effect (or shape selectivity) and has excellent catalytic activity, and particularly to a catalyst which includes a core made of a zeolite particle having a particle size of not more than 10 ?m and a zeolite layer covering the core, wherein as measured by X-ray photoelectron spectroscopy, an outermost surface of the catalyst has a silica/alumina molar ratio of not less than 800, the core made of the zeolite particle has an average silica/alumina molar ratio of not more than 300, and the zeolite layer has an aluminum concentration increasing inward from an outer surface of the catalyst.
    Type: Application
    Filed: March 16, 2011
    Publication date: March 21, 2013
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Chikanori Nakaoka, Eri Kosaka
  • Publication number: 20120004487
    Abstract: This invention relates to a novel catalyst which enables an efficient production of a high-purity para-substituted aromatic hydrocarbon even without conducting isomerization step and/or adsorption separation step, and more particularly to a catalyst for producing a para-substituted aromatic hydrocarbon, which is formed by coating an MFI-type zeolite having an SiO2/Al2O3 ratio (molar ratio) of 20 to 5000 and a primary particle size of not more than 1 ?m with a crystalline silicate and is characterized by having a pKa value as measured by a Hammett indicator of not less than ?8.
    Type: Application
    Filed: March 11, 2010
    Publication date: January 5, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Naoharu Igarashi, Chikanori Nakaoka
  • Publication number: 20110201863
    Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.
    Type: Application
    Filed: September 29, 2009
    Publication date: August 18, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
  • Publication number: 20110009682
    Abstract: This invention relates to a method of efficiently producing a high-purity para-substituted aromatic hydrocarbon while suppressing caulking without requiring isomerization-adsorption separation steps, and more particularly to a method of producing a para-substituted aromatic hydrocarbon, characterized in that a methylating agent and an aromatic hydrocarbon are reacted in the presence of a catalyst formed by coating MFI type zeolite having a particle size of not more than 100 ?m with a crystalline silicate.
    Type: Application
    Filed: March 26, 2009
    Publication date: January 13, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Koichi Matsushita, Chikanori Nakaoka, Naoharu Igarashi, Makoto Oyamada
  • Patent number: 7335618
    Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: February 26, 2008
    Assignee: Japan Energy Corporation
    Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
  • Publication number: 20060258531
    Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction activity.
    Type: Application
    Filed: July 25, 2006
    Publication date: November 16, 2006
    Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
  • Patent number: 6919294
    Abstract: A method for producing a hydrorefining catalyst is used to produce the hydrorefining catalyst which contains an inorganic oxide carrier and a hydrogenation-active metal and which has such a bimodal pore characteristic that pores having pore diameters of not more than 50 nm have a pore volume of not less than 0.4 cm3/g, pores having pore diameters of not less than 50 nm have a pore volume of not less than 0.2 cm3/g, and pores having pore diameters of not less than 1000 nm have a pore volume of not more than 0.1 cm3/g. The method comprises the steps of mixing and forming a pseudo-boehmite powder having a dispersibility index of 0.13 to 0.28, and calcinating the formed pseudo-boehmite under a condition in which the pseudo-boehmite is converted into ?-alumina. The hydrorefining catalyst, which has the bimodal pore characteristic, can be produced easily at low cost.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: July 19, 2005
    Assignee: Japan Energy Corporation
    Inventors: Toru Saito, Chikanori Nakaoka
  • Patent number: 6903048
    Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: June 7, 2005
    Assignee: Japan Energy Corporation
    Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
  • Publication number: 20040186013
    Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.
    Type: Application
    Filed: December 29, 2003
    Publication date: September 23, 2004
    Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
  • Publication number: 20040126315
    Abstract: A method for producing a hydrorefining catalyst is used to produce the hydrorefining catalyst which contains an inorganic oxide carrier and a hydrogenation-active metal and which has such a bimodal pore characteristic that pores having pore diameters of not more than 50 nm have a pore volume of not less than 0.4 cm3/g, pores having pore diameters of not less than 50 nm have a pore volume of not less than 0.2 cm3/g, and pores having pore diameters of not less than 1000 nm have a pore volume of not more than 0.1 cm3/g. The method comprises the steps of mixing and forming a pseudo-boehmite powder having a dispersibility index of 0.13 to 0.28, and calcinating the formed pseudo-boehmite under a condition in which the pseudo-boehmite is converted into &ggr;-alumina. The hydrorefining catalyst, which has the bimodal pore characteristic, can be produced easily at low cost.
    Type: Application
    Filed: October 10, 2003
    Publication date: July 1, 2004
    Inventors: Toru Saito, Chikanori Nakaoka
  • Publication number: 20030130118
    Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.
    Type: Application
    Filed: December 6, 2002
    Publication date: July 10, 2003
    Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
  • Patent number: 5686374
    Abstract: A catalyst for hydroprocessing is described, which comprises a carrier having supported thereon a group VI metal and/or a group VIII metal of the periodic table, in which the carrier comprises an inorganic refractory substance selected from the group consisting of alumina alone and alumina containing at least one of silica, magnesia, and calcium oxide, Y type zeolite having a unit lattice constant of 2.425 to 2.445 nm, zinc oxide, and, if desired, a boron compound, which catalyst exhibits improved cracking and desulfurization activities and has a long life.
    Type: Grant
    Filed: August 30, 1995
    Date of Patent: November 11, 1997
    Assignee: Japan Energy Corporation
    Inventor: Chikanori Nakaoka