Patents by Inventor Chikanori Nakaoka
Chikanori Nakaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9079163Abstract: The present invention relates to a novel catalyst which has a molecular sieving effect (or shape selectivity) and has excellent catalytic activity, and particularly to a catalyst which includes a core made of a zeolite particle having a particle size of not more than 10 ?m and a zeolite layer covering the core, wherein as measured by X-ray photoelectron spectroscopy, an outermost surface of the catalyst has a silica/alumina molar ratio of not less than 800, the core made of the zeolite particle has an average silica/alumina molar ratio of not more than 300, and the zeolite layer has an aluminum concentration increasing inward from an outer surface of the catalyst.Type: GrantFiled: March 16, 2011Date of Patent: July 14, 2015Assignee: JX NIPPON OIL & ENERGY CORPORATIONInventors: Chikanori Nakaoka, Eri Kosaka
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Patent number: 8772564Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.Type: GrantFiled: September 29, 2009Date of Patent: July 8, 2014Assignee: JX Nippon Oil & Energy CorporationInventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
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Patent number: 8609918Abstract: This invention relates to a method of efficiently producing a high-purity para-substituted aromatic hydrocarbon while suppressing caulking without requiring isomerization-adsorption separation steps, and more particularly to a method of producing a para-substituted aromatic hydrocarbon, characterized in that a methylating agent and an aromatic hydrocarbon are reacted in the presence of a catalyst formed by coating MFI type zeolite having a particle size of not more than 100 ?m with a crystalline silicate.Type: GrantFiled: March 26, 2009Date of Patent: December 17, 2013Assignee: JX Nippon Oil & Energy CorporationInventors: Koichi Matsushita, Chikanori Nakaoka, Naoharu Igarashi, Makoto Oyamada
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Publication number: 20130072736Abstract: The present invention relates to a novel catalyst which has a molecular sieving effect (or shape selectivity) and has excellent catalytic activity, and particularly to a catalyst which includes a core made of a zeolite particle having a particle size of not more than 10 ?m and a zeolite layer covering the core, wherein as measured by X-ray photoelectron spectroscopy, an outermost surface of the catalyst has a silica/alumina molar ratio of not less than 800, the core made of the zeolite particle has an average silica/alumina molar ratio of not more than 300, and the zeolite layer has an aluminum concentration increasing inward from an outer surface of the catalyst.Type: ApplicationFiled: March 16, 2011Publication date: March 21, 2013Applicant: JX NIPPON OIL & ENERGY CORPORATIONInventors: Chikanori Nakaoka, Eri Kosaka
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Publication number: 20120004487Abstract: This invention relates to a novel catalyst which enables an efficient production of a high-purity para-substituted aromatic hydrocarbon even without conducting isomerization step and/or adsorption separation step, and more particularly to a catalyst for producing a para-substituted aromatic hydrocarbon, which is formed by coating an MFI-type zeolite having an SiO2/Al2O3 ratio (molar ratio) of 20 to 5000 and a primary particle size of not more than 1 ?m with a crystalline silicate and is characterized by having a pKa value as measured by a Hammett indicator of not less than ?8.Type: ApplicationFiled: March 11, 2010Publication date: January 5, 2012Applicant: JX NIPPON OIL & ENERGY CORPORATIONInventors: Naoharu Igarashi, Chikanori Nakaoka
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Publication number: 20110201863Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.Type: ApplicationFiled: September 29, 2009Publication date: August 18, 2011Applicant: JX NIPPON OIL & ENERGY CORPORATIONInventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
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Publication number: 20110009682Abstract: This invention relates to a method of efficiently producing a high-purity para-substituted aromatic hydrocarbon while suppressing caulking without requiring isomerization-adsorption separation steps, and more particularly to a method of producing a para-substituted aromatic hydrocarbon, characterized in that a methylating agent and an aromatic hydrocarbon are reacted in the presence of a catalyst formed by coating MFI type zeolite having a particle size of not more than 100 ?m with a crystalline silicate.Type: ApplicationFiled: March 26, 2009Publication date: January 13, 2011Applicant: JX NIPPON OIL & ENERGY CORPORATIONInventors: Koichi Matsushita, Chikanori Nakaoka, Naoharu Igarashi, Makoto Oyamada
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Patent number: 7335618Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.Type: GrantFiled: December 6, 2002Date of Patent: February 26, 2008Assignee: Japan Energy CorporationInventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
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Publication number: 20060258531Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction activity.Type: ApplicationFiled: July 25, 2006Publication date: November 16, 2006Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
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Patent number: 6919294Abstract: A method for producing a hydrorefining catalyst is used to produce the hydrorefining catalyst which contains an inorganic oxide carrier and a hydrogenation-active metal and which has such a bimodal pore characteristic that pores having pore diameters of not more than 50 nm have a pore volume of not less than 0.4 cm3/g, pores having pore diameters of not less than 50 nm have a pore volume of not less than 0.2 cm3/g, and pores having pore diameters of not less than 1000 nm have a pore volume of not more than 0.1 cm3/g. The method comprises the steps of mixing and forming a pseudo-boehmite powder having a dispersibility index of 0.13 to 0.28, and calcinating the formed pseudo-boehmite under a condition in which the pseudo-boehmite is converted into ?-alumina. The hydrorefining catalyst, which has the bimodal pore characteristic, can be produced easily at low cost.Type: GrantFiled: February 5, 2003Date of Patent: July 19, 2005Assignee: Japan Energy CorporationInventors: Toru Saito, Chikanori Nakaoka
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Patent number: 6903048Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.Type: GrantFiled: June 27, 2002Date of Patent: June 7, 2005Assignee: Japan Energy CorporationInventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
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Publication number: 20040186013Abstract: A method for producing a hydrorefining catalyst has the steps of preparing an impregnation solution containing molybdenum, phosphorus, cobalt and/or nickel, and citric acid, bringing a carrier into contact with the impregnation solution, and then calcinating the carrier in an oxidizing atmosphere at a temperature at which citric acid is removed. In the impregnation solution, a molar ratio of molybdenum/phosphorus is 6 to 13, a molar ratio of (cobalt and nickel)/phosphorus is 0.5 to 7, and a molar ratio of (cobalt and nickel)/citric acid is 0.5 to 2. As for the hydrorefining catalyst obtained by this method, the activity of the catalyst is high, and the catalyst life is long.Type: ApplicationFiled: December 29, 2003Publication date: September 23, 2004Inventors: Yoshiki Iwata, Chikanori Nakaoka, Yasuhito Goto
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Publication number: 20040126315Abstract: A method for producing a hydrorefining catalyst is used to produce the hydrorefining catalyst which contains an inorganic oxide carrier and a hydrogenation-active metal and which has such a bimodal pore characteristic that pores having pore diameters of not more than 50 nm have a pore volume of not less than 0.4 cm3/g, pores having pore diameters of not less than 50 nm have a pore volume of not less than 0.2 cm3/g, and pores having pore diameters of not less than 1000 nm have a pore volume of not more than 0.1 cm3/g. The method comprises the steps of mixing and forming a pseudo-boehmite powder having a dispersibility index of 0.13 to 0.28, and calcinating the formed pseudo-boehmite under a condition in which the pseudo-boehmite is converted into &ggr;-alumina. The hydrorefining catalyst, which has the bimodal pore characteristic, can be produced easily at low cost.Type: ApplicationFiled: October 10, 2003Publication date: July 1, 2004Inventors: Toru Saito, Chikanori Nakaoka
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Publication number: 20030130118Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.Type: ApplicationFiled: December 6, 2002Publication date: July 10, 2003Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
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Patent number: 5686374Abstract: A catalyst for hydroprocessing is described, which comprises a carrier having supported thereon a group VI metal and/or a group VIII metal of the periodic table, in which the carrier comprises an inorganic refractory substance selected from the group consisting of alumina alone and alumina containing at least one of silica, magnesia, and calcium oxide, Y type zeolite having a unit lattice constant of 2.425 to 2.445 nm, zinc oxide, and, if desired, a boron compound, which catalyst exhibits improved cracking and desulfurization activities and has a long life.Type: GrantFiled: August 30, 1995Date of Patent: November 11, 1997Assignee: Japan Energy CorporationInventor: Chikanori Nakaoka