Patents by Inventor Chikara Ishizaka

Chikara Ishizaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10546672
    Abstract: The present invention provides a rare earth based magnet that inhibits the high temperature demagnetization rate even when less or no heavy rare earth elements such as Dy, Tb and the like are used. The rare earth based magnet according to the present invention includes R2T14B main phase crystal grains and grain boundary phases between adjacent main phase crystal grains. In any cross-section of the rare earth based magnet, when evaluating the circular degree of the main phase crystal grains with Wadell's Roundness A, the shape of the main phase crystal grains is controlled such that the Roundness A becomes 0.24 or more.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: January 28, 2020
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 10530198
    Abstract: An R-T-B based sintered magnet includes a first main surface and a first side surface. The first main surface has a coercivity that is higher than that of the first side surface. ?HcjM?60 kA/m is satisfied, where ?HcjM is a difference in coercivity between a portion having a highest coercivity on the first main surface and a portion having a lowest coercivity on the first main surface. ?HcjG?60 kA/m is satisfied, where ?HcjG is a difference in coercivity between a portion having a highest coercivity on a first cross section and a portion having a lowest coercivity on the first cross section and the first cross section is a cross section parallel to the first main surface and spaced from the first main surface at a predetermined length or more.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: January 7, 2020
    Assignee: TDK CORPORATION
    Inventors: Naoto Tsukamoto, Hiroshi Miyasaka, Makoto Iwasaki, Takahiro Kawashima, Chikara Ishizaka
  • Patent number: 10523101
    Abstract: A motor includes a magnet and a coil. ?2=[{(Br2?Br1)/Br1}/(T2?T1)]×100??0.10 and ?3=[{(Br3?Br1)/Br1}/(T3?T1)]×100??0.12 are satisfied. In the magnet, Br1 (mT) is a residual magnetic flux density at T1 (° C.), Br2 (mT) is a residual magnetic flux density at T2 (° C.), and Br3 (mT) is a residual magnetic flux density at T3 (° C.), and ?2 (%/° C.) is a temperature coefficient at a target temperature of T2 (° C.) with respect to a reference temperature of T1 (° C.), and ?3 (%/° C.) is a temperature coefficient at a target temperature of T3 (° C.) with respect to a reference temperature of T1 (° C.) in conditions of T1=23, T2=60, and T3=180.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: December 31, 2019
    Assignee: TDK CORPORATION
    Inventors: Makoto Iwasaki, Fumitaka Baba, Chikara Ishizaka
  • Patent number: 10256016
    Abstract: The present invention provides a rare earth based magnet in which the demagnetization rate at a high temperature can be inhibited even if the amount of heavy rare earth element(s) such as Dy and Tb is evidently decreased compared to the past or no such heavy rare earth element is used. The rare earth based magnet of the present invention is a sintered magnet which comprises R2T14B crystal grains as the main phases and the crystal boundary phases among the R2T14B crystal grains. The microstructure of the sintered body is controlled by including crystal boundary phases containing at least R, T and M in the crystal boundary phases, wherein the relative atomic ratios of R, T and M are as follows, i.e., 25 to 35% for R, 60 to 70% for T and 2 to 10% for M.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: April 9, 2019
    Assignee: TDK CORPORATION
    Inventors: Yoshinori Fujikawa, Yuki Nagamine, Wakako Okawa, Chikara Ishizaka, Eiji Kato, Katsuo Sato
  • Patent number: 10242777
    Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: March 26, 2019
    Assignee: TDK Corporation
    Inventors: Makoto Iwasaki, Tetsuya Hidaka, Takuma Hayakawa, Ayato Kakoki, Yoshinori Fujikawa, Syota Goto, Haruna Nakajima, Takeshi Masuda, Chikara Ishizaka
  • Publication number: 20190074114
    Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.
    Type: Application
    Filed: November 6, 2018
    Publication date: March 7, 2019
    Applicant: TDK Corporation
    Inventors: Makoto IWASAKI, Tetsuya HIDAKA, Takuma HAYAKAWA, Ayato KAKOKI, Yoshinori FUJIKAWA, Syota GOTO, Haruna NAKAJIMA, Takeshi MASUDA, Chikara ISHIZAKA
  • Patent number: 10109402
    Abstract: The present invention provides a rare earth based magnet that inhibits the high temperature demagnetization rate even when less or no heavy rare earth elements such as Dy, Tb and the like than before are used. The rare earth based magnet according to the present invention is a sintered magnet which includes R2T14B crystal grains as main phase and grain boundary phases between the R2T14B crystal grains. When the grain boundary phase surrounded by three or more main phase crystal grains is regarded as the grain boundary multi-point, the microstructure of the sintered body is controlled so that the ratio of the grain boundary triple-point surrounded by three main phase crystal grains in all grain boundary multi-points to be specified value or less.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: October 23, 2018
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 10096410
    Abstract: An R-T-B based sintered magnet having R2T14B crystal grains and a grain boundary formed by two or more adjacent R2T14B crystal grains. An R—Co—Cu—N concentrated part whose concentrations of R, Co, Cu and N are respectively higher than those in the R2T14B crystal grains may be in the grain boundary. An R—O—C concentrated part or an R—O—C—N concentrated part may be further provided in the grain boundary.
    Type: Grant
    Filed: July 3, 2014
    Date of Patent: October 9, 2018
    Assignee: TDK CORPORATION
    Inventors: Masashi Miwa, Haruna Nakajima, Koji Mitake, Chikara Ishizaka
  • Patent number: 10096412
    Abstract: The present invention provides a rare earth based magnet including R2T14B main-phase crystal grains, and two-grain boundary phases between adjacent two R2T14B main-phase crystal grains, the two-grain boundary phases are controlled such that the thickness thereof is 5 nm or more and 500 nm or less, and it is composed of a phase with a magnetism different from that of a ferromagnet.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: October 9, 2018
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 10090087
    Abstract: The present invention provides a rare earth based magnet in which the demagnetization rate at a high temperature can be inhibited even if the amount of heavy rare earth element(s) such as Dy and Tb is evidently decreased compared to the past or no such heavy rare earth element is used. The rare earth based magnet of the present invention is a sintered magnet which comprises R2T14B crystal grains as the major phases and the crystal boundary phases among the R2T14B crystal grains. The microstructure of the sintered body is controlled by including crystal boundary phases containing at least R, T and M in the crystal boundary phases, wherein the relative atomic ratios of R, T and M are as follows, i.e., 60 to 80% for R, 15 to 35% for T and 1 to 20% for M.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: October 2, 2018
    Assignee: TDK CORPORATION
    Inventors: Yoshinori Fujikawa, Yuki Nagamine, Wakako Okawa, Chikara Ishizaka, Eiji Kato, Katsuo Sato
  • Patent number: 10083783
    Abstract: The present invention provides a rare earth based magnet in which the demagnetization rate at a high temperature can be inhibited even if the amount of heavy rare earth element(s) such as Dy and Tb is evidently decreased compared to the past or no such heavy rare earth element is used. The rare earth based magnet of the present invention is a sintered magnet which comprises R2T14B crystal grains as the main phases and the crystal boundary phases among R2T14B crystal grains. The microstructure of the sintered body is controlled by at least containing the first crystal boundary phases and the second crystal boundary phases, wherein the first crystal boundary phases contain at least R-T-M in the ranges of 20 to 40 atomic % for R, 60 to 75 atomic % for T and 1 to 10 atomic % for M, and the second crystal boundary phases contains at least R-T-M in the ranges of 50 to 70 atomic % for R, 10 to 30 atomic % for T and 1 to 20 atomic % for M.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: September 25, 2018
    Assignee: TDK CORPORATION
    Inventors: Yoshinori Fujikawa, Yuki Nagamine, Wakako Okawa, Chikara Ishizaka, Eiji Kato, Katsuo Sato
  • Patent number: 10020099
    Abstract: The present invention provides a rare earth based magnet that inhibits the high temperature demagnetization rate even when less or no heavy rare earth elements such as Dy, Tb and the like than before are used. The rare earth based magnet according to the present invention is a sintered magnet which includes R2T14B crystal grains as main phase and grain boundary phases between the R2T14B crystal grains. when evaluating the cross-sectional area distribution of the main phase crystal grains by histogram in any cross-section of the rare earth based magnet, the crystal grains with large particle size and the crystal grains with small particle size are controlled so that the cross-sectional area distribution becomes the one which respectively has at least one peak at two sides of the average value of the cross-sectional area.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: July 10, 2018
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Yoshinori Fujikawa, Taeko Tsubokura, Chikara Ishizaka, Katsuo Sato
  • Patent number: 9997284
    Abstract: A sintered magnet of a preferred embodiment has a composition comprising: R (R is a rare earth element that must contain any one of Nd and Pr.): 29.5 to 33.0 mass %; B: 0.7 to 0.95 mass %; Al: 0.03 to 0.6 mass %; Cu: 0.01 to 1.5 mass %; Co: 3.0 mass % or less (provided that 0 mass % is not included.); Ga: 0.1 to 1.0 mass %; C: 0.05 to 0.3 mass %; O: 0.03 to 0.4 mass %; and Fe and other elements: a balance, and wherein a content of heavy rare earth elements in total is 1.0 mass % or less, and wherein the following relations are satisfied: 0.29<[B]/([Nd]+[Pr])<0.40 and 0.07<([Ga]+[C])/[B]<0.60, where [Nd], [Pr], [B], [C] and [Ga] represent the numbers of atoms of Nd, Pr, B, C and Ga, respectively.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: June 12, 2018
    Assignee: TDK CORPORATION
    Inventors: Masashi Miwa, Atsushi Fujiwara, Eiji Kato, Taeko Tsubokura, Koji Mitake, Chikara Ishizaka
  • Publication number: 20170346432
    Abstract: A motor includes a magnet and a coil. ?2=[{(Br2?Br1)/Br1}/(T2?T1)]×100??0.10 and ?3=[{(Br3?Br1)/Br1}/(T3?T1)]×100??0.12 are satisfied. In the magnet, Br1 (mT) is a residual magnetic flux density at T1 (° C.), Br2 (mT) is a residual magnetic flux density at T2 (° C.), and Br3 (mT) is a residual magnetic flux density at T3 (° C.), and ?2 (%/° C.) is a temperature coefficient at a target temperature of T2 (° C.) with respect to a reference temperature of T1 (° C.), and ?3 (%/° C.) is a temperature coefficient at a target temperature of T3 (° C.) with respect to a reference temperature of T1 (° C.) in conditions of T1=23, T2=60, and T3=180.
    Type: Application
    Filed: May 30, 2017
    Publication date: November 30, 2017
    Applicant: TDK CORPORATION
    Inventors: Makoto IWASAKI, Fumitaka BABA, Chikara ISHIZAKA
  • Patent number: 9773599
    Abstract: The present invention provides an R-T-B based sintered magnet including R2T14B crystal grains wherein; a grain boundary is formed by two or more adjacent R2T14B crystal grains, an R—O—C concentrated part, in which concentrations of R, O and C are higher than those in the R2T14B crystal grains respectively, is in the grain boundary, and a ratio (O/R) of O atom to R atom in the R—O—C concentrated part satisfies the following formula (1): 0.4<(O/R)<0.7.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: September 26, 2017
    Assignee: TDK CORPORATION
    Inventors: Masashi Miwa, Haruna Nakajima, Ken-ichi Nishikawa, Tetsuya Hidaka, Jun Hagiwara, Chikara Ishizaka
  • Publication number: 20170221616
    Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.
    Type: Application
    Filed: January 31, 2017
    Publication date: August 3, 2017
    Applicant: TDK Corporation
    Inventors: Makoto IWASAKI, Tetsuya HIDAKA, Takuma HAYAKAWA, Ayato KAKOKI, Yoshinori FUJIKAWA, Syota GOTO, Haruna NAKAJIMA, Takeshi MASUDA, Chikara ISHIZAKA
  • Patent number: 9620268
    Abstract: An R-T-B based alloy strip including columnar crystals of an R2T14B phase, wherein in a cross-section along the thickness direction, columnar crystals extend out in a radial fashion from the crystal nuclei, the R-T-B based alloy strip satisfying the following inequality (1), where D1 and D2 are, respectively, the average value for the lengths of the columnar crystals on one side and the average value for the lengths on the other side that is opposite the one side, in the direction perpendicular to the thickness direction of the cross-section. 0.9/1.1?D2/D1?1.1/0.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: April 11, 2017
    Assignee: TDK CORPORATION
    Inventors: Taeko Tsubokura, Eiji Kato, Tamotsu Ishiyama, Nobuhiro Jingu, Chikara Ishizaka
  • Patent number: 9613737
    Abstract: An R-T-B sintered magnet including a composition containing a rare earth element, a transition element and boron, containing essentially no dysprosium as a rare earth element, and having crystal grains with a composition containing a rare earth element, a transition element and boron, and grain boundary regions formed between the crystal grains, wherein the triple point regions which are grain boundary regions surrounded by 3 or more crystal grains have a composition containing a rare earth element, a transition element and boron and have a higher mass ratio of the rare earth element than the crystal grains, the average value of the area of the triple point regions in a cross-section being no greater than 2 ?m2 and the standard deviation of the area distribution being no greater than 3.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: April 4, 2017
    Assignee: TDK CORPORATION
    Inventors: Eiji Kato, Chikara Ishizaka, Taeko Tsubokura, Tamotsu Ishiyama, Nobuhiro Jingu
  • Patent number: 9607742
    Abstract: An R-T-B based alloy strip containing dendritic crystals including a R2T14B phase, wherein on at least one surface, the average value for the widths of the dendritic crystals is no greater than 60 ?m, and the number of crystal nuclei in the dendritic crystals is at least 500 per 1 mm square area.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: March 28, 2017
    Assignee: TDK CORPORATION
    Inventors: Tamotsu Ishiyama, Taeko Tsubokura, Eiji Kato, Nobuhiro Jingu, Chikara Ishizaka
  • Publication number: 20170076846
    Abstract: An R-T-B based sintered magnet includes a first main surface and a first side surface. The first main surface has a coercivity that is higher than that of the first side surface. ?HcjM?60 kA/m is satisfied, where ?HcjM is a difference in coercivity between a portion having a highest coercivity on the first main surface and a portion having a lowest coercivity on the first main surface. ?HcjG?60 kA/m is satisfied, where ?HcjG is a difference in coercivity between a portion having a highest coercivity on a first cross section and a portion having a lowest coercivity on the first cross section and the first cross section is a cross section parallel to the first main surface and spaced from the first main surface at a predetermined length or more.
    Type: Application
    Filed: September 7, 2016
    Publication date: March 16, 2017
    Applicant: TDK CORPORATION
    Inventors: Naoto TSUKAMOTO, Hiroshi MIYASAKA, Makoto IWASAKI, Takahiro KAWASHIMA, Chikara ISHIZAKA