Patents by Inventor Chikara Kami

Chikara Kami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160068937
    Abstract: A steel slab having a composition containing C: more than 0.07% and 0.2% or less, Si: 2.0% or less, Mn: 1.0% to 3.0%, Al: 0.1% or less, Ti: 0.05% to 0.3%, and V: 0.05% to 0.3% on a mass percent basis is heated to 1100° C. or more and is subjected to rough rolling and finish rolling. In the finish rolling, the total rolling reduction of two final passes is 30% or more, and the finish rolling temperature ranges from (Ar3 transformation temperature) to (Ar3 transformation temperature+120° C.). Cooling is started within 2 seconds after the finish rolling. Coiling is performed at an average cooling rate of 40° C./s or more at a coiling temperature in the range of 300° C. to 500° C. The resulting high-strength hot-rolled steel sheet has a microstructure in which a bainite phase constitutes more than 90% by volume, the average lath interval of bainite is 0.
    Type: Application
    Filed: March 17, 2014
    Publication date: March 10, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi Nakajima, Kazuhiko Yamazaki, Chikara Kami
  • Publication number: 20160060723
    Abstract: A high-strength hot-rolled steel sheet has a tensile strength TS of 980 MPa or more and is manufactured by controlling the steel sheet to have a chemical composition containing C: more than 0.1% and 0.2% or less, Si: 0.5% or more and 3.0% or less, Mn: 1.0% or more and 3.5% or less, P: 0.05% or less, S: 0.004% or less, Al: 0.10% or less, N: 0.008% or less, Ti: 0.05% or more and 0.15% or less, V: more than 0.10% and 0.30% or less, and the balance being Fe and inevitable impurities. Surface regions have a microstructure including mainly a ferrite phase, and an inner region has a microstructure including mainly a bainite phase. The proportions of the surface regions in the thickness direction of the steel sheet are 1.0% or more and 5.0% or less of the whole thickness respectively from the upper and lower surfaces of the steel sheet.
    Type: Application
    Filed: March 11, 2014
    Publication date: March 3, 2016
    Applicant: JFE Steel Corporation
    Inventors: Kazuhiko Yamazaki, Katsumi Nakajima, Chikara Kami
  • Publication number: 20150368738
    Abstract: There are provided a high-strength hot-rolled steel sheet having high burring formability and a method for manufacturing the high-strength hot-rolled steel sheet. A high-strength hot-rolled steel sheet having high burring formability contains, on a mass percent basis, C: 0.03% or more and 0.1% or less, Si: less than 0.5%, Mn: more than 0.7% and less than 1.2%, P: 0.05% or less, S: 0.005% or less, N: 0.01% or less, Al: 0.1% or less, and Ti: 0.1% or more and 0.25% or less such that C, S, N, and Ti satisfy Ti*?0.1 and C×(48/12)?0.14<Ti*<C×(48/12)+0.08 (wherein Ti*=Ti?N×(48/14)?S×(48/32), and C, S, N, and Ti denote the amounts (% by mass) of the corresponding elements), the remainder being Fe and incidental impurities, wherein the high-strength hot-rolled steel sheet has a microstructure in which a ferrite phase fraction is more than 90%, a carbide containing Ti is precipitated, and 70% or more of the carbide has a grain size of less than 9 nm.
    Type: Application
    Filed: January 23, 2014
    Publication date: December 24, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi NAKAJIMA, Kazuhiko YAMAZAKI, Chikara KAMI
  • Publication number: 20150368741
    Abstract: There are provided a high-strength hot-rolled steel sheet having high burring formability and a method for manufacturing the high-strength hot-rolled steel sheet. A high-strength hot-rolled steel sheet having high burring formability contains, on a mass percent basis, C: 0.06% or more and 0.13% or less, Si: less than 0.5%, Mn: more than 0.5% and 1.4% or less, P: 0.05% or less, S: 0.005% or less, N: 0.01% or less, Al: 0.1% or less, Ti: 0.05% or more and 0.25% or less, and V: more than 0.15% and 0.4% or less such that S, N, Ti, and V satisfy Ti.+V?0.35 (wherein Ti.?Ti—N×(48/14)?S×(48/32), and S, N, Ti, and V denote the amounts (% by mass) of the corresponding elements), the remainder being Fe and incidental impurities, wherein the high-strength hot-rolled steel sheet has a microstructure in which a ferrite phase fraction is more than 90%, a carbide containing Ti is precipitated, and 70% or more of the carbide has a grain size of less than 9 nm.
    Type: Application
    Filed: January 23, 2014
    Publication date: December 24, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi Nakajima, Kazuhiko Yamazaki, Chikara Kami
  • Publication number: 20150368739
    Abstract: There are provided a high-strength hot-rolled steel sheet having high burring formability and a method for manufacturing the high-strength hot-rolled steel sheet. The high-strength hot-rolled steel sheet having high burring formability contains, on a mass percent basis, C: 0.013% or more and less than 0.08%, Si: less than 0.5%, Mn: more than 0.8% and less than 1.2%, P: 0.05% or less, S: 0.005% or less, N: 0.01% or less, Al: 0.1% or less, and Ti: 0.03% or more and 0.15% or less such that C, S, N, and Ti satisfy 0.05?Ti*<0.1 and C×(48/12)?0.16<Ti* (wherein Ti*=Ti?N×(48/14)?S×(48/32), and C, S, N, and Ti denote the amounts (% by mass) of the corresponding elements), the remainder being Fe and incidental impurities, wherein the high-strength hot-rolled steel sheet has a microstructure in which a ferrite phase fraction is more than 90%, a carbide containing Ti is precipitated, and 70% or more of the carbide has a grain size of less than 9 nm.
    Type: Application
    Filed: January 23, 2014
    Publication date: December 24, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi NAKAJIMA, Kazuhiko YAMAZAKI, Chikara KAMI
  • Publication number: 20150344998
    Abstract: A high strength hot rolled steel sheet is provided with low yield ratio and that is excellent in low-temperature toughness. The hot rolled steel sheet can be used as a raw material of a steel pipe. The steel sheet has a chemical composition containing C: 0.03% or more and 0.10% or less, Si: 0.01% or more and 0.50% or less, Mn: 1.4% or more and 2.2% or less, P: 0.025% or less, S: 0.005% or less, Al: 0.005% or more and 0.10% or less, Nb: 0.02% or more and 0.10% or less, Ti: 0.001% or more and 0.030% or less, Mo: 0.01% or more and 0.50% or less, Cr: 0.01% or more and 0.50% or less, and Ni: 0.01% or more and 0.50% or less, in which the condition that Moeq is 1.4% or more and 2.2% or less.
    Type: Application
    Filed: September 11, 2013
    Publication date: December 3, 2015
    Inventors: Chikara KAMI, Sota GOTO
  • Publication number: 20150292054
    Abstract: A hot rolled steel sheet for a square column for building structural members, the hot rolled steel sheet having a composition of, in terms of % by mass, C: 0.07 to 0.18%, Mn: 0.3to 1.5%, P: 0.03% or less, S: 0.015% or less, N: 0.006% or less, Al: 0.01 to 0.06%, and the balance being Fe and unavoidable impurities, and having a microstructure that includes a primary phase constituted of ferrite and a second phase constituted of pearlite or pearlite and bainite, wherein a second phase frequency defined by equation (1) below is 0.20 to 0.42 and a mean crystal grain diameter of the primary phase and the second phase together is 7 to 15 ?m Second phase frequency=(Number of second phase grains intersecting line segments of particular length)/(Number of primary phase grains and second phase grains intersecting line segments of particular length) ??(1).
    Type: Application
    Filed: April 12, 2012
    Publication date: October 15, 2015
    Applicant: JFE Steel Corporation
    Inventors: Chikara Kami, Yuta Tamura, Takato Tamai, Shuji Kawamura
  • Publication number: 20150232970
    Abstract: A high-strength hot-rolled steel sheet is provided having a high low-temperature toughness and a low yield ratio that is suitable for a steel pipe material. The hot-rolled steel sheet has a composition that contains C: 0.03% to 0.10%, Si: 0.01% to 0.50%, Mn: 1.4% to 2.2%, P: 0.025% or less, S: 0.005% or less, Al: 0.005% to 0.10%, Nb: 0.02% to 0.10%, Ti: 0.001% to 0.030%, Mo: 0.01% to 0.50%, Cr: 0.01% to 0.50%, and Ni: 0.01% to 0.50%. The composition of the hot-rolled steel sheet has an Moeq value in a range of 1.4% to 2.2%. The hot-rolled steel sheet includes an inner layer, which has a microstructure that contains a main phase and a second phase, and an outer layer, which has a microstructure that contains a tempered martensite phase or a tempered martensite phase and a tempered bainite phase.
    Type: Application
    Filed: September 11, 2013
    Publication date: August 20, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikara Kami, Sota Goto
  • Publication number: 20150176110
    Abstract: A thick-walled high-strength hot rolled steel sheet has a high tensile strength TS of 521 MPa or more and excellent low-temperature toughness. The steel material forming the sheet contains 0.02%-0.08% C, 0.01%-0.10% Nb, and 0.001%-0.05% Ti and is heated; C, Ti, and Nb satisfies (Ti+(Nb/2))/C<4.
    Type: Application
    Filed: March 2, 2015
    Publication date: June 25, 2015
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20150004050
    Abstract: A steel strip for coiled tubing contains, in terms of percent by mass, C: 0.10% or more and 0.16% or less, Si: 0.1% or more and 0.5% or less, Mn: 0.5% or more and 1.5% or less, P: 0.02% or less, S: 0.005% or less, Sol. Al: 0.01% or more and 0.07% or less, Cr: 0.4% or more and 0.8% or less, Cu: 0.1% or more and 0.5% or less, Ni: 0.1% or more and 0.3% or less, Mo: 0.1% or more and 0.2% or less, Nb: 0.01% or more and 0.04% or less, Ti: 0.005% or more and 0.03% or less, N: 0.005% or less, and the balance of Fe and inevitable impurities.
    Type: Application
    Filed: January 18, 2013
    Publication date: January 1, 2015
    Inventors: Yasuhiro Matsuki, Takahiko Ogura, Chikara Kami, Hiroshi Nakata
  • Publication number: 20140352852
    Abstract: The steel sheet has a chemical composition containing, by mass %, C: 0.04-0.08%, Si: 0.50% or less, Mn: 0.8-2.2%, P: 0.02% or less, S: 0.006% or less, Al: 0.1% or less, N: 0.008% or less, and Cr: 0.05-0.8%, and further Nb: 0.01-0.08%, V: 0.001-0.12%, and Ti: 0.005-0.04% in adjusted amounts, with the balance including Fe and incidental impurities. The steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5-4%, and at lease one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 10% or less.
    Type: Application
    Filed: December 21, 2012
    Publication date: December 4, 2014
    Inventors: Hiroshi Nakata, Tomoaki Shibata, Chikara Kami
  • Publication number: 20140290807
    Abstract: A low yield ratio and high-strength hot rolled steel sheet having a composition containing, on a mass percent basis, 0.03% to 0.10% C, 0.10% to 0.50% Si, 1.4% to 2.2% Mn, 0.005 % to 0.10% Al, 0.02% to 0.10% Nb, 0.001% to 0.030% Ti, 0.05% to 0.50% Mo, 0.05% to 0.50% Cr, and 0.01% to 0.50% Ni, in which Moeq preferably satisfies the range of 1.4% to 2.2%; and a microstructure including a main phase that contains bainitic ferrite having an average grain size of 10 ?m or less and a secondary phase that contains massive martensite having an aspect ratio of less than 5.0 in an area ratio of 1.4% to 15%.
    Type: Application
    Filed: June 13, 2012
    Publication date: October 2, 2014
    Applicant: JFE Steel Corporation
    Inventors: Sota Goto, Hiroshi Nakata, Chikara Kami, Toshifumi Abe, Takato Tamai
  • Publication number: 20140251513
    Abstract: A high-strength hot rolled steel sheet with excellent bendability and low-temperature toughness includes a chemical composition including, in mass %, C: 0.08 to 0.25%, Si: 0.01 to 1.0%, Mn: 0.8 to 2.1%, P: not more than 0.025%, S: not more than 0.005% and Al: 0.005 to 0.10%, the balance including Fe and inevitable impurities, and a microstructure having a bainite phase and/or a tempered martensite phase as a main phase, the average grain diameter of prior austenite grains being not more than 20 ?m as measured with respect to a cross section parallel to a rolling direction and not more than 15 ?m as measured with respect to a cross section perpendicular to the rolling direction.
    Type: Application
    Filed: October 31, 2012
    Publication date: September 11, 2014
    Inventors: Chikara Kami, Kazuhiko Yamazaki
  • Patent number: 8784577
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: July 22, 2014
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20140144552
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Application
    Filed: January 31, 2014
    Publication date: May 29, 2014
    Applicant: JFE Steel Corporation
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20120018056
    Abstract: A thick-walled high-strength hot rolled steel sheet having excellent hydrogen induced cracking resistance which is preferably used as a raw material for a high-strength welded steel pipe of X65 grade or more and a method of manufacturing the thick-walled high-strength hot rolled steel sheet are provided. The composition of the thick-walled high-strength hot rolled steel sheet contains by mass % 0.02 to 0.08% C, 0.50 to 1.85% Mn, 0.03 to 0.10% Nb, 0.001 to 0.05% Ti, 0.0005% or less B in such a manner that (Ti+Nb/2)/C<4 is satisfied or also contains one or two kinds or more of 0.010% or less Ca, 0.02% or less REM, and Fe and unavoidable impurities as a balance. The steel sheet has the structure formed of a bainitic ferrite phase or a bainite phase. Surface layer hardness is 230HV or less in terms of Vickers hardness.
    Type: Application
    Filed: January 29, 2010
    Publication date: January 26, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Kinya Nakagawa, Chikara Kami
  • Publication number: 20110284137
    Abstract: A high-tensile-strength hot-rolled steel sheet is provided having a composition which contains 0.02 to 0.08% C, 0.01 to 0.10% Nb, 0.001 to 0.05% Ti and Fe and unavoidable impurities as a balance, wherein the steel sheet contains C, Ti and Nb in such a manner that (Ti+(Nb/2))/C<4 is satisfied, and the steel sheet has a structure where a primary phase of the structure at a position 1 mm away from a surface in a sheet thickness direction is one selected from a group consisting of a ferrite phase, tempered martensite and a mixture structure of a ferrite phase and tempered martensite, a primary phase of the structure at a sheet thickness center position is formed of a ferrite phase, and a difference ?V between a structural fraction (volume %) of a secondary phase at the position 1 mm away from the surface in the sheet thickness direction and a structural fraction (volume %) of a secondary phase at the sheet thickness center position is 2% or less.
    Type: Application
    Filed: January 29, 2010
    Publication date: November 24, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Publication number: 20110126944
    Abstract: A thick-walled high-strength hot rolled steel sheet has a high tensile strength TS of 521 MPa or more and excellent low-temperature toughness. The steel material forming the sheet contains 0.02%-0.08% C, 0.01%-0.10% Nb, and 0.001%-0.05% Ti and is heated; C, Ti, and Nb satisfies (Ti+(Nb/2))/C<4.
    Type: Application
    Filed: July 31, 2009
    Publication date: June 2, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikara Kami, Hiroshi Nakata, Kinya Nakagawa
  • Patent number: 7879287
    Abstract: A hot-rolled steel sheet for high-strength ERW pipes contains about 0.02% to about 0.06% C; about 0.05% to about 0.50% Si; about 0.5% to about 1.5% Mn; about 0.010% or less P; about 0.0010% or less S; about 0.01% to about 0.10% Al; about 0.01% to about 0.10% Nb; about 0.001% to about 0.025% Ti; about 0.001% to about 0.005% Ca; about 0.003% or less 0; and about 0.005% or less N, and at least one element selected from the group consisting of about 0.01% to about 0.10% V; about 0.01% to about 0.50% Cu; about 0.01% to about 0.50% Ni; and about 0.01% to about 0.50% Mo on the basis of mass. The group of C, Si, Mn, Cu, Ni, Mo, and V and the group of Ca, 0, and S satisfy specific relationships, and the microstructure of the steel sheet is composed of about 95% by volume or more bainitic ferrite.
    Type: Grant
    Filed: February 3, 2005
    Date of Patent: February 1, 2011
    Assignee: JFE Steel Corporation
    Inventors: Takashi Kobayashi, Hiroshi Nakata, Chikara Kami, Toru Inazumi, Shuji Kawamura
  • Patent number: 7501030
    Abstract: A hot-rolled steel strip having superior low temperature toughness and weldability, which is suitably used as a starting material for high strength electric resistance welding pipe, is provided at a low cost without constructing new production facilities and increasing cost. The hot-rolled steel strip is low carbon steel containing at least one of about 0.5.% or less of Cu, about 0.5% or less of Ni, and about 0.5% or less of Mo, wherein Pcm represented by the following equation (1) is 0.17 or less: Pcm=(% C)+(% Si)/30+((% Mn)+(% Cu))/20+(% Ni)/60+(% Mo)/7+(% V)/10??Equation (1), (where (% M) indicates the content of element M on a mass percent basis), and the balance includes Fe and incidental impurities. In addition, in the entire microstructure, the ratio of bainitic ferrite, which is a primary phase, is controlled to be about 95 percent by volume or more.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: March 10, 2009
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Nakata, Nobuyuki Kageyama, Koji Iwata, Tetsuo Shimizu, Chikara Kami