Patents by Inventor Chikara Okada
Chikara Okada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6053995Abstract: A method of producing an age precipitation-containing rare earth metal-nickel alloy of AB.sub.5 type having a composition represented by a formula (1)R(ni.sub.1-x M.sub.x).sub.5+y (1)wherein R stands for a rare earth element including Y or mixtures thereof, M stands for Co, Al, Mn, Fe, Cu, Zr, Ti, Mo, W, B, or mixtures thereof, x satisfies the relation of 0.05.ltoreq.x.ltoreq.0.5, and y satisfies the relation of -0.45.ltoreq.y.ltoreq.0.45, the alloy containing a precipitated phase having an average size of 0.1 to 20 .mu.m as measured along the longitudinal axis is disclosed. The method includes the steps of subjecting a raw alloy material having a composition represented by the formula (1) to a solid solution treatment at a temperature of not less than 1000.degree. C. and ageing the alloy material subjected to said solution heat treatment at a temperature T (.degree. C) of not less than 700.degree. C. and less than 1000.degree. C.Type: GrantFiled: July 3, 1996Date of Patent: April 25, 2000Assignee: Santoku Metal Industry Co., Ltd.Inventors: Yuji Tanibuchi, Kazuhiko Yamamoto, Chikara Okada
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Patent number: 5985054Abstract: An age precipitation-containing rare earth metal-nickel alloy of AB.sub.5 type having a composition represented by a formula (1)R(Ni.sub.1-x M.sub.x).sub.5+y (1)wherein R stands for a rare earth element including Y or mixtures thereof, M stands for Co, Al, Mn, Fe, Cu, Zr, Ti, Mo, W, B, or mixtures thereof, x satisfies the relation of 0.05.ltoreq.x.ltoreq.0.5, and y satisfies the relation of -0.45.ltoreq.y.ltoreq.0.45, the alloy containing a precipitated phase having an average size of 0.1 to 20 .mu.m as measured along the longitudinal axis. A method of producing the alloy as defined above including the steps of subjecting a raw alloy material having a composition represented by the formula (1) to a solid solution treatment at a temperature of not less than 1000.degree. C., and ageing the alloy material subjected to said solution heat treatment at a temperature T (.degree. C.) of not less than 700.degree. C. and less than 1000.degree. C.Type: GrantFiled: December 3, 1998Date of Patent: November 16, 1999Assignee: Santoku Metal Ind. Co., Ltd.Inventors: Yuji Tanibuchi, Kazuhiko Yamamoto, Chikara Okada
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Patent number: 5690752Abstract: A permanent magnet is obtained by pulverizing, molding and sintering a starting material containing an alloy ingot. The alloy ingot contains not less than 90% by volume of columnar crystals each having a columnar crystal grain size of 0.1 to 50 .mu.m along a short axis thereof and a columnar crystal grain size of larger than 100 .mu.m and not larger than 300 .mu.m along a long axis thereof, and is obtained by uniformly solidifying by a single roll method a molten alloy containing 25 to 31% by weight of a rare earth metal, 0.5 to 1.5% by weight of boron and iron under cooling conditions of a cooling rate of higher than 500.degree. C./sec. and not higher than 10,000.degree. C./sec. and a supercooling degree of 50.degree. to 500.degree. C.Type: GrantFiled: July 27, 1995Date of Patent: November 25, 1997Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada
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Patent number: 5680896Abstract: A method for producing rare earth metal-nickel hydrogen occlusive alloy ingot that contains 90 vol % or more of crystals having a crystal grain size of 1 to 50 .mu.m as measured along a short axis of the crystal and 1 to 100 .mu.m as measured along a long axis of the crystal. The method for producing the rare earth metal-nickel hydrogen occlusive alloy ingot involves melting a rare earth metal-nickel alloy and uniformly solidifying the alloy melt to have a thickness of 0.1 to 20 mm under cooling conditions of a cooling rate of 10.degree. to 1000.degree. C./sec and a sub-cooling degree of 10.degree. to 500.degree. C.Type: GrantFiled: April 6, 1995Date of Patent: October 28, 1997Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada, Nobuyuki Kitazume
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Patent number: 5674327Abstract: An alloy ingot for permanent magnet consists essentially of rare earth metal and iron and optionally boron. The two-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 100 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The three-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 50 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The alloy ingot is produced by solidifying the molten alloy uniformly at a cooling rate of 10.degree. to 1000.degree. C./sec. at a sub-cooling degree of 10.degree. to 500.degree. C. A permanent magnet and anisotropic powders are produced from the alloy ingot.Type: GrantFiled: April 19, 1996Date of Patent: October 7, 1997Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada
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Patent number: 5656100Abstract: An alloy ingot for permanent magnet consists essentially of rare earth metal and iron and optionally boron. The two-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 100 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The three-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 50 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The alloy ingot is produced by solidifying the molten alloy uniformly at a cooling rate of 10.degree. to 1000.degree. C./sec. at a sub-cooling degree of 10.degree. to 500.degree. C. A permanent magnet and anisotropic powders are produced from the alloy ingot.Type: GrantFiled: April 18, 1996Date of Patent: August 12, 1997Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada
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Patent number: 5630885Abstract: An alloy ingot for permanent magnet consists essentially of rare earth metal and iron and optionally boron. The two-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 100 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The three-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 50 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The alloy ingot is produced by solidifying the molten alloy uniformly at a cooling rate of 10.degree. to 1000.degree. C./sec. at a sub-cooling degree of 10.degree. to 500.degree. C. A permanent magnet and anisotropic powders are produced from the alloy ingot.Type: GrantFiled: April 4, 1996Date of Patent: May 20, 1997Assignee: Santoku Metal Industry, Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada
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Patent number: 5478664Abstract: A method of recovering a reusable metal from a nickel-hydrogen rechargeable battery characterized in that the method comprises crushing the nickel-hydrogen rechargeable battery to obtain a crushed material, separating alkali, organic substances and iron from the crushed material to obtain a separated component from which at least the alkali, organic substances and iron are separated, obtaining the reusable metal to be recovered as an oxide from the separated component by calcination, and processing the oxide by a molten salt electrolysis method with an electrolytic molten salt bath. According to this method for recovery, electrode materials effective for nickel-hydrogen rechargeable batteries and the like can be recovered efficiently and in a large amount in lower cost compared to the ordinary separation, purification and refining utilizing chemical processing.Type: GrantFiled: November 30, 1994Date of Patent: December 26, 1995Assignee: Santoku Metal Industry Co., Ltd.Inventors: Akihito Kaneko, Nobuyuki Kitazume, Chikara Okada
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Patent number: 5470404Abstract: A rare earth metal-nickel hydrogen occlusive alloy ingot contains 90 vol % or more of crystals having a crystal grain size of 1 to 50 .mu.m as measured along a short axis of the crystal and 1 to 100 .mu.m as measured along a long axis of the crystal. A method for producing the rare earth metal-nickel hydrogen occlusive alloy ingot involves melting a rare earth metal-nickel alloy and uniformly solidifying the alloy melt to have a thickness of 0.1 to 20 mm under cooling conditions of a cooling rate of 10.degree. to 1000.degree. C./sec and a sub-cooling degree of 10.degree. to 500.degree. C.Type: GrantFiled: May 17, 1993Date of Patent: November 28, 1995Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada, Nobuyuki Kitazume
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Patent number: 5383978Abstract: An alloy ingot for permanent magnet consists essentially of rare earth metal and iron and optionally boron. The two-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 100 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The three-component alloy ingot contains 90 vol % or more of crystals having a crystal grain size along a short axis of 0.1 to 50 .mu.m and that along a long axis of 0.1 to 100 .mu.m. The alloy ingot is produced by solidifying the molten alloy uniformly at a cooling rate of 10.degree. to 1000.degree. C./sec. at a sub-cooling degree of 10.degree. to 500.degree. C. A permanent magnet and anisotropic powders are produced from the alloy ingot.Type: GrantFiled: February 12, 1993Date of Patent: January 24, 1995Assignee: Santoku Metal Industry Co., Ltd.Inventors: Kazuhiko Yamamoto, Yuichi Miyake, Chikara Okada