Patents by Inventor Chikaumi SAWANISHI

Chikaumi SAWANISHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210023646
    Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding. The test welding is performed under each of two or more welding conditions. In the actual welding, preliminary current passage is performed by constant current control in the same current pattern as in the preliminary current passage of the test welding, an electrical property between the electrodes in the preliminary current passage in the actual welding and an electrical property between the electrodes stored in the preliminary current passage in the test welding are compared for each welding condition to set a target in main current passage in the actual welding, and thereafter adaptive control welding is performed to control a current passage amount as the main current passage.
    Type: Application
    Filed: August 2, 2018
    Publication date: January 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 10900096
    Abstract: Provided herein is a steel sheet of a specific composition that has a micro structure containing, by volume, 75 to 95% of ferrite, 3 to 15% of martensite, 0.5 to 10% of perlite, 10% or less of unrecrystallized ferrite, and 21.5% or less of a low-temperature occurring phase representing the remainder, and in which the ferrite has an average crystal grain diameter of 6 ?m or less, and the martensite has an average crystal grain diameter of 3 ?m or less, and an average aspect ratio of 4.0 or less, and in which a Nb base precipitate having an average grain diameter of 0.10 ?m or less is contained. The steel sheet has a tensile strength of 590 MPa or more.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: January 26, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Chikaumi Sawanishi, Yoshimasa Funakawa
  • Publication number: 20200398368
    Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein the test welding is performed under each of two or more welding conditions. In the test welding, for each of the welding conditions, an electrode force parameter from when electrode force application to parts to be welded starts to when a set electrode force is reached before start of current passage and a time variation curve of an instantaneous amount of heat generated and a cumulative amount of heat generated are stored.
    Type: Application
    Filed: February 18, 2019
    Publication date: December 24, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 10835986
    Abstract: A resistance spot welding method inhibits, in accordance with the electrode angle, the occurrence of cracking in the weld regardless of the steel grade. The resistance spot welding method satisfies relationships: 2·A·(t·T/F)1/2?H when 0?A<1 (3·A?1)·(t·T/F)1/2?H when 1?A<10 (A+19)·(t·T/F)1/2?H when 10?A<20 where H (ms) is an electrode force retaining time after completion of current passage, A (degrees) is an electrode angle of the electrodes, t (mm) is a sheet thickness of a steel sheet having a largest sheet thickness among the steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the two or more steel sheets, and F (N) is the electrode force.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: November 17, 2020
    Assignee: JFE Steel Corporation
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20200354806
    Abstract: Disclosed is a hot-pressed member that can exhibit very high tensile strength after hot pressing as high as TS: 1780 MPa or more, excellent resistance to resistance welding cracking, and excellent delayed fracture resistance after resistance welding by having a specific chemical composition, and a microstructure such that a prior austenite average grain size is 7 ?m or less, a volume fraction of martensite is 90% or more, and at least 5 Nb-based precipitates having a grain size of less than 0.08 ?m are present on average per 100 ?m2 of a cross section parallel to a thickness direction of the member within a range of 100 ?m in the thickness direction from a surface of the member, and such that a Ni diffusion region having a thickness of 0.5 ?m or more is present in a surface layer of the member.
    Type: Application
    Filed: March 30, 2018
    Publication date: November 12, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi TAKASHIMA, Chikaumi SAWANISHI, Takashi KOBAYASHI, Yoshimasa FUNAKAWA
  • Patent number: 10773334
    Abstract: A stored time variation curve and cumulative amount of heat generated of each step are each used as a target. In the case where a time variation of an instantaneous amount of heat generated per unit volume differs from the time variation curve in any of the steps, a current passage amount is controlled in order to compensate for the difference within a remaining welding time in the step so that a cumulative amount of heat generated per unit volume in actual welding matches the stored cumulative amount of heat generated in the test welding. Further, in the case where expulsion is detected in any of the steps, then in subsequent welding, the cumulative amount of heat generated per unit volume used as the target is reduced, and the current passage amount is adjusted in accordance with the reduced cumulative amount of heat generated per unit volume.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: September 15, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20200230735
    Abstract: Provided is a resistance spot welding method. The resistance spot welding method for joining a sheet set including a plurality of lapped steel sheets includes: holding the sheet set between a pair of electrodes; and energizing the sheet set under application of electrode force to thereby join the steel sheets together. At least one of the plurality of lapped steel sheets is a surface-treated steel sheet including a metal coating layer on a surface thereof. The energizing includes: a primary energizing step of performing energization to form a nugget portion; a non-energizing step in which, after the primary energizing step, the energization is suspended for an energization suspension time Tc (cycles); and a secondary energizing step of, after the non-energizing step, performing energization for reheating while the nugget portion is prevented from growing. During the energizing, the relations of a particular formula are satisfied.
    Type: Application
    Filed: March 1, 2018
    Publication date: July 23, 2020
    Applicant: JFE Steel Corporation
    Inventors: Koichi Taniguchi, Chikaumi Sawanishi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10625365
    Abstract: The resistance spot welding method includes performing actual welding to squeeze, by a pair of electrodes (14), a sheet combination with a sheet thickness ratio of more than 3 in which a thin sheet (11) is overlapped on at least one face of two or more overlapping thick sheets (12, 13), and passing a current while applying an electrode force to join the sheet combination, wherein in the actual welding, a pattern of the current and the electrode force is divided into two or more steps including a first step and a second step to perform welding, and an electrode force F1 in the first step and an electrode force F2 in the second step satisfy a relationship F1>F2.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Yasuaki Okita, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10625368
    Abstract: A resistance spot welding method of squeezing a predetermined sheet combination by a pair of electrodes and passing a current while applying an electrode force to join the sheet combination includes: performing test welding; and performing actual welding after the test welding, wherein in each of the test welding and the actual welding, a current pattern is divided into two or more steps including a first current passage step and a second current passage step subsequent to the first current passage step, and, in the actual welding, a current that causes no expulsion is selected to perform welding by constant current control in the first current passage step, and adaptive control welding is performed from the subsequent second current passage step onward.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20190344376
    Abstract: A resistance spot welding method of squeezing parts to be welded, which are a plurality of overlapping metal sheets, by a pair of electrodes and passing a current while applying an electrode force to join the parts to be welded comprises: a first step of passing a current by constant current control to form a fusion zone having a diameter of not less than 2?t, expressed in mm, between the metal sheets, where t, expressed in mm, is a sheet thickness of a thinnest metal sheet of the metal sheets; a second step of cooling the fusion zone to have a diameter of not greater than 80% of D, where D, expressed in mm, is a diameter of the fusion zone formed in the first step; and a third step of performing adaptive control welding by controlling a current passage amount according to a target that is set.
    Type: Application
    Filed: May 23, 2017
    Publication date: November 14, 2019
    Applicants: JFE STEEL CORPORATION, JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 10328518
    Abstract: A method of resistance spot welding to join a plurality of overlapping metal sheets, including: dividing a current pattern into two or more steps for welding; before actual welding, performing test welding to store, for each step as a target value, a time variation of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume; and subsequently, as actual welding, starting welding using, as a standard, a time variation curve of the instantaneous amount of heat generated per unit volume obtained by the test welding, and when a time variation amount of an instantaneous amount of heat generated deviates during any step from the time variation curve by a difference, performing adaptive control welding to control a current passage amount in order to compensate for the difference during a remaining welding time in the step.
    Type: Grant
    Filed: January 24, 2014
    Date of Patent: June 25, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuaki Okita, Chikaumi Sawanishi, Rinsei Ikeda, Kenji Oi
  • Publication number: 20190078173
    Abstract: Provided herein is a steel sheet of a specific composition that has a micro structure containing, by volume, 75 to 95% of ferrite, 3 to 15% of martensite, 0.5 to 10% of perlite, 10% or less of unrecrystallized ferrite, and 21.5% or less of a low-temperature occurring phase representing the remainder, and in which the ferrite has an average crystal grain diameter of 6 ?m or less, and the martensite has an average crystal grain diameter of 3 ?m or less, and an average aspect ratio of 4.0 or less, and in which a Nb base precipitate having an average grain diameter of 0.10 ?m or less is contained. The steel sheet has a tensile strength of 590 MPa or more.
    Type: Application
    Filed: March 21, 2017
    Publication date: March 14, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Chikaumi Sawanishi, Yoshimasa Funakawa
  • Publication number: 20190001429
    Abstract: Provided is a resistance spot welding method that inhibits, in accordance with the degree of axis misalignment between electrodes, the occurrence of cracking in a weld regardless of the steel grade. In resistance spot welding methods according to the present invention, H (ms) is an electrode force retaining time after completion of current passage, D (mm) is an amount of axis misalignment between the electrodes, t (mm) is a total sum of sheet thicknesses of a plurality of overlapping steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the plurality of steel sheets, F (N) is an electrode force, and d (mm) is a tip diameter of one electrode of the pair of electrodes that has a smaller tip diameter. The electrode force retaining time H is specified to be a predetermined value or greater.
    Type: Application
    Filed: December 13, 2016
    Publication date: January 3, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20180281102
    Abstract: A stored time variation curve and cumulative amount of heat generated of each step are each used as a target. In the case where a time variation of an instantaneous amount of heat generated per unit volume differs from the time variation curve in any of the steps, a current passage amount is controlled in order to compensate for the difference within a remaining welding time in the step so that a cumulative amount of heat generated per unit volume in actual welding matches the stored cumulative amount of heat generated in the test welding. Further, in the case where expulsion is detected in any of the steps, then in subsequent welding, the cumulative amount of heat generated per unit volume used as the target is reduced, and the current passage amount is adjusted in accordance with the reduced cumulative amount of heat generated per unit volume.
    Type: Application
    Filed: April 15, 2016
    Publication date: October 4, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 10081074
    Abstract: A resistance spot welding device that joins predetermined parts to be welded includes: a storage configured to store a time variation of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume in test welding that precedes actual welding; and an adaptive controller and an electrode force controller configured to, in the case where the time variation of the instantaneous amount of heat generated per unit volume in the actual welding differs from a time variation curve stored as the target value, respectively control the current or a voltage during current passage and the electrode force to the parts to be welded to compensate for the difference within a remaining welding time so that the cumulative amount of heat generated per unit volume in the actual welding matches the cumulative amount of heat generated per unit volume stored in the storage.
    Type: Grant
    Filed: June 5, 2015
    Date of Patent: September 25, 2018
    Assignee: JFE Steel Corporation
    Inventors: Chikaumi Sawanishi, Yasuaki Okita, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20180257165
    Abstract: A resistance spot welding method inhibits, in accordance with the electrode angle, the occurrence of cracking in the weld regardless of the steel grade. The resistance spot welding method satisfies relationships: 2·A·(t·T/F)1/2?H when 0?A<1 (3·A?1)·(t·T/F)1/2?H when 1?A<10 (A+19)·(t·T/F)1/2?H when 10?A<20 where H (ms) is an electrode force retaining time after completion of current passage, A (degrees) is an electrode angle of the electrodes, t (mm) is a sheet thickness of a steel sheet having a largest sheet thickness among the steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the two or more steel sheets, and F (N) is the electrode force.
    Type: Application
    Filed: August 23, 2016
    Publication date: September 13, 2018
    Inventors: Chikaumi SAWANISHI, Koichi TANIGUCHI, Katsutoshi TAKASHIMA, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 9895764
    Abstract: A resistance spot welding system includes a calculation unit that calculate and store a time variation of an instantaneous amount of heat generated, a division unit that divides a current pattern into a plurality of steps and stores a time variation of the instantaneous amount of heat generated and a cumulative amount of heat generated for each step as a target value, and an adaptive control unit that starts welding upon subsequent actual welding using, as a standard, a time variation curve of the instantaneous amount of heat generated that is stored as the target value, and adjusts welding current and voltage during welding, when a time variation amount of an instantaneous amount of heat generated deviates during any step from the time variation curve by a difference, so as to compensate for the difference during a remaining welding time in the step.
    Type: Grant
    Filed: January 24, 2014
    Date of Patent: February 20, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuaki Okita, Chikaumi Sawanishi, Rinsei Ikeda
  • Publication number: 20180043459
    Abstract: A resistance spot welding method of squeezing a predetermined sheet combination by a pair of electrodes and passing a current while applying an electrode force to join the sheet combination includes: performing test welding; and performing actual welding after the test welding, wherein in each of the test welding and the actual welding, a current pattern is divided into two or more steps including a first current passage step and a second current passage step subsequent to the first current passage step, and, in the actual welding, a current that causes no expulsion is selected to perform welding by constant current control in the first current passage step, and adaptive control welding is performed from the subsequent second current passage step onward.
    Type: Application
    Filed: February 16, 2016
    Publication date: February 15, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 9821404
    Abstract: In a resistance spot welding method, test welding and actual welding in which a current pattern is divided into two or more steps are performed. In the test welding, a constant current of a different value is passed in each step, and a time variation of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume are stored as a target value. In the subsequent actual welding, when a time variation amount of an instantaneous amount of heat generated per unit volume deviates during any step from the results of the test welding, a current passage amount is controlled to compensate for the difference during a remaining welding time in the step. In the test welding, 0.3×Ix?Ia<Ix, where Ia is the current in the first step, and Ix is the current in second and subsequent steps.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: November 21, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Yasuaki Okita, Rinsei Ikeda
  • Publication number: 20170312846
    Abstract: The resistance spot welding method includes performing actual welding to squeeze, by a pair of electrodes (14), a sheet combination with a sheet thickness ratio of more than 3 in which a thin sheet (11) is overlapped on at least one face of two or more overlapping thick sheets (12, 13), and passing a current while applying an electrode force to join the sheet combination, wherein in the actual welding, a pattern of the current and the electrode force is divided into two or more steps including a first step and a second step to perform welding, and an electrode force F1 in the first step and an electrode force F2 in the second step satisfy a relationship F1>F2.
    Type: Application
    Filed: November 18, 2015
    Publication date: November 2, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Yasuaki OKITA, Hiroshi MATSUDA, Rinsei IKEDA