Abstract: A compound comprises a resin composition containing an epoxy resin, a phenol resin, a wax, and an imidazole compound, and a metal element-containing powder, wherein the epoxy resin comprises a crystalline epoxy resin, the wax comprises a montanic acid ester, and the content of the metal element-containing powder is 90 mass % or more based on the total mass of the compound.

Abstract: A compound for dust core includes a metal powder including iron, a resin composition, and a metal salt, in which the metal salt is represented by R2M, R represents a saturated fatty acid group having 6 or more and 12 or less carbon atoms, and M represents at least one metal element between Ca and Ba.

Abstract: Provided is a compound powder suitable for producing a molded body having a high density. A compound powder 10 includes metal element-containing particles 1 and a resin composition 2 covering the metal element-containing particle 1, in which a melt viscosity of the resin composition 2 at 100° C. is 0.01 Pa·s or more and 10 Pa·s or less.

Abstract: A compound comprises a resin composition containing an epoxy resin, a phenol resin, a wax, and an imidazole compound, and a metal element-containing powder, wherein the epoxy resin comprises a crystalline epoxy resin, the wax comprises a montanic acid ester, and the content of the metal element-containing powder is 90 mass % or more based on the total mass of the compound.

Abstract: Provided is a powder magnetic core for a reactor, whose electromagnetic properties are difficult to change with time, even when applied to a reactor used in a state that the core is exposed without being potted. The powder magnetic core for a reactor consists essentially of a compact composed of an insulation-coated iron-based soft magnetic powder that an insulating film is formed on the surface of an iron-based soft magnetic powder, and which has such a change with time of 500 hours at 180° C. that a ratio of decrease in effective magnetic permeability being 1% or less. In the compact, the content of gapping between two adjacent particles of the insulation-coated iron-based soft magnetic powder is 2 vol % or less.

Abstract: The powder magnetic core of the present invention can exhibit reliable superposition property in which variance rate of inductance value is small even if superposed current is varied, and can reduce the number of cores used in a reactor. The powder magnetic core comprises: soft magnetic powder particles, and gaps between the soft magnetic powder particles, in which the powder magnetic core has a density ratio of 90 to 95%, and when observing a cross section thereof, layered gaps having thicknesses of 1 to 3 ?m and widths of 20 to 200 ?m are formed inside of the powder magnetic core. It is desirable that the layered gaps be not less than 50% of all the gaps in a cross sectional area ratio.

Abstract: The compact for a magnetic core is manufactured by filling a soft magnetic powder in the die hole, pressing it to form a compact at a density ratio of the soft magnetic powder being 91% or more, and extruding it from the die hole. Before filling the soft magnetic powder to the die hole, a lubricating coating containing lubricating oil and molybdenum disulfide particles is formed on the inner surface of the die hole. It is more effective when further containing insulating ceramic particles. On the extrusion-sliding surface, the compact has a surface layer of the structure that molybdenum disulfide particles and the insulating ceramic particles are interposed between the soft magnetic powder particles, and insulation of soft magnetic powder particles in the surface layer is not destroyed by extrusion. This provides a powder magnetic core suitable for high frequency application.

Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.

Abstract: The powder magnetic core of the present invention can exhibit reliable superposition property in which variance rate of inductance value is small even if superposed current is varied, and can reduce the number of cores used in a reactor. The powder magnetic core comprises: soft magnetic powder particles, and gaps between the soft magnetic powder particles, in which the powder magnetic core has a density ratio of 90 to 95%, and when observing a cross section thereof, layered gaps having thicknesses of 1 to 3 ?m and widths of 20 to 200 ?m are formed inside of the powder magnetic core. It is desirable that the layered gaps be not less than 50% of all the gaps in a cross sectional area ratio.

Abstract: The compact for a magnetic core is manufactured by filling a soft magnetic powder in the die hole, pressing it to form a compact at a density ratio of the soft magnetic powder being 91% or more, and extruding it from the die hole. Before filling the soft magnetic powder to the die hole, a lubricating coating containing lubricating oil and molybdenum disulfide particles is formed on the inner surface of the die hole. It is more effective when further containing insulating ceramic particles. On the extrusion-sliding surface, the compact has a surface layer of the structure that molybdenum disulfide particles and the insulating ceramic particles are interposed between the soft magnetic powder particles, and insulation of soft magnetic powder particles in the surface layer is not destroyed by extrusion. This provides a powder magnetic core suitable for high frequency application.

Abstract: Provided is a powder magnetic core for a reactor, whose electromagnetic properties are difficult to change with time, even when applied to a reactor used in a state that the core is exposed without being potted. The powder magnetic core for a reactor consists essentially of a compact composed of an insulation-coated iron-based soft magnetic powder that an insulating film is formed on the surface of an iron-based soft magnetic powder, and which has such a change with time of 500 hours at 180° C. that a ratio of decrease in effective magnetic permeability being 1% or less. In the compact, the content of gapping between two adjacent particles of the insulation-coated iron-based soft magnetic powder is 2 vol % or less.

Abstract: An iron-based magnetic powder for dust cores has layers of phosphoric acid-based film and silicone resin film sequentially formed on the surface thereof. The phosphoric acid-based film contains at least one element selected from the group consisting of Co, Na, S, Si, and W. The iron-based powder effectively keeps insulation among iron powder particles, excels in mechanical strength even though the amount of insulating material is reduced due to achieve high-density forming, and exhibits good thermal stability necessary for electrical insulating properties even after high-temperature heat treatment.

Abstract: A powder mixture, which contains a soft magnetic powder and an insulating powder lubricant in an amount of 0.1% by mass or more relative to the soft magnetic powder, is formed by compacting at a compacting pressure of 800 MPa or less, thereby obtaining a powder compact that has a space factor of the soft magnetic powder of 93% or more. The powder compact can be used as a soft magnetic powdered core. The soft magnetic powdered core has a specific resistance or 10,000 ??cm or more. A powder of a metal soap such as barium stearate or lithium stearate is used as the insulating powder lubricant.

Abstract: A powder magnetic core of the present invention is a powder magnetic core that includes an insulating layer containing a particulate metal oxide between metal powders, in which the insulating layer contains Ca, P, O, Si, and C as elements. According to the present invention, it is possible to provide a powder magnetic core in which securing of a constant permeability characteristic under a high magnetic field and decrease in core loss are compatible with each other, and a method for producing the powder magnetic core.

Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.

Abstract: The present invention relates to an iron-base powder for a powder core, wherein when cross-sections of at least 50 iron-base powders are observed and a crystal grain size distribution containing at least a maximum crystal grain size is determined by measuring a crystal grain size of each iron-base powder, 70% or more of the measured crystal grains are a crystal grain having a crystal grain size of 50 ?m or more. According to the iron-base powder of the invention, a coercivity of the powder core can be made small and a hysteresis loss can be reduced.

Abstract: A powder mixture, which contains a soft magnetic powder and an insulating powder lubricant in an amount of 0.1% by mass or more relative to the soft magnetic powder, is formed by compacting at a compacting pressure of 800 MPa or less, thereby obtaining a powder compact that has a space factor of the soft magnetic powder of 93% or more. The powder compact can be used as a soft magnetic powdered core. The soft magnetic powdered core has a specific resistance or 10,000 ??cm or more. A powder of a metal soap such as barium stearate or lithium stearate is used as the insulating powder lubricant.

Abstract: A method for producing a soft magnetic powdered core includes preparing a mixture of a soft magnetic powder and a resin powder, compacting the mixture into a predetermined shape so as to obtain a compact, and heating the compact. The resin powder has a median size of not more than 30 ?m, a maximum particle size of not more than 100 ?m, and a specific surface area of not less than 1.0 m2/cm3, and the additive amount thereof is 0.005 to 2 vol %.

Abstract: A method for producing a soft magnetic powdered core comprises a mixing step for forming a raw powder by adding a thermoplastic resin powder to a soft magnetic powder and mixing them, a compacting step for forming a compact by compacting the raw powder into a predetermined shape, a melting and setting step for the resin in which the resin of the compact is melted by heating to at least the melting point of the thermoplastic resin and the melted resin is set by cooling to a room temperature, and a crystallizing step for the resin in which the set resin is heated to not less than the exothermic onset temperature and not more than the endothermic onset temperature, which are measured by DSC analysis of the thermoplastic resin, and is cooled to a room temperature.

Abstract: A claw pole type motor includes first and second claw poles opposed to each other and each including a radial yoke portion having an inner diameter side and an outer diameter side, a plurality of pole portions arranged on the inner diameter side, and axially extended, and an outer peripheral side yoke portion extending on the outer diameter side. A stator core is provided having an inner diameter side, and is formed so as to cause the pole portions of the first claw pole to be meshed with the pole portions of the second claw pole. A rotor is arranged on the inner diameter side of the stator core with a circumferential gap being defined therebetween. In order to provide high efficiency while simplifying manufacturing, the first and second claw poles are formed by compacting of magnetic powder.