Abstract: A seatbelt pretensioner mechanism (10) for use with a seatbelt retractor (11). The retractor (11) has a spool (16) configured for winding a seatbelt webbing thereon. The pretensioner mechanism (10) is housed inside the retractor spool (16). The pretensioner mechanism (10) includes a movable actuator member (22) slidably coupled to the retractor spool (16), and a stationary member (20) secured to the retractor (11) along a path of slidable movement of the movable member (22). Helical splines (23) extend along a portion of the spool (16), and complementary helical splines (25) extend along a first portion of the movable member (22) for slidingly engaging the splines (23) on the spool (16). Helical splines (29) also extend along a second portion of the movable member (22), and complementary helical splines (28) extend along a portion of the stationary member (20) for slidingly engaging the splines (29) on the second portion of the movable member (22).

Abstract: A filter assembly usable in a gas generating system. The filter assembly includes a plurality of wrappable filter layer layers, each layer comprising at least one region of a material substantially impermeable to a flow of gases therethrough, and at least one region of a gas-permeable material coupled to the at least one region of substantially gas-impermeable material along an edge portion thereof. Each region of gas-permeable material in one filter layer is spaced apart from and opposite a region of substantially gas-impermeable material in an adjacent filter layer. The structures of the wrappable filter layers enable a tortuous gas flow path to be integrated into the filter media. A gas generating system, an airbag module, and a vehicle occupant protection system incorporating one or more wrappable filter layers are also described.

Abstract: An inflator (10) having an inflator body (12) with a plurality of elongate chambers (16, 18, 20, 22) and bores (17, 19, 21) formed therein. In a preferred embodiment, the bores (17, 19, 21) are formed in ends (12a, 12b) of the inflator body (12) and positioned co-radially with adjacent chambers, fluidly connecting the same and providing for a reversing axial flow in the inflator (10) for inflation gas.

Abstract: An inflator (10) having an inflator body (12) with a plurality of elongate chambers (16, 18, 20, 22) and bores (17, 19, 21) formed therein. In a preferred embodiment, the bores (17, 19, 21) are formed in ends (12a, 12b) of the inflator body (12) and positioned co-radially with adjacent chambers, fluidly connecting the same and providing for a reversing axial flow in the inflator (10) for inflation gas.

Abstract: A seatbelt pretensioner mechanism (10) for use with a seatbelt retractor (11). The retractor (11) has a spool (16) configured for winding a seatbelt webbing thereon. The pretensioner mechanism (10) is housed inside the retractor spool (16). The pretensioner mechanism (10) includes a movable actuator member (22) slidably coupled to the retractor spool (16), and a stationary member (20) secured to the retractor (11) along a path of slidable movement of the movable member (22). Helical splines (23) extend along a portion of the spool (16), and complementary helical splines (25) extend along a first portion of the movable member (22) for slidingly engaging the splines (23) on the spool (16). Helical splines (29) also extend along a second portion of the movable member (22), and complementary helical splines (28) extend along a portion of the stationary member (20) for slidingly engaging the splines (29) on the second portion of the movable member (22).

Abstract: The present invention is best described as a gas generator including an inflator housing 12 containing an initiator assembly 18 and a propellant bed 44 in ignitable communication with the initiator assembly 18. The gas generator 10 further contains a filter body 14 fixed to the inflator housing 12 and coaxially aligned therewith, wherein the filter body 14 at least contains a first filter 56 and a second filter 62 such that the second filter 62 is in coaxial and linear relation with the first filter 56. If desired, the filter body 14 may additionally contain at least one perforated disc 50, at least one spacer member 54, and at least one additional filter member 62. Design requirements or specific applications determine the arrangement and addition of these components in the filter body 14.

Abstract: An inflator 10 of a vehicle occupant protection system contains an elongated housing 12 having a plurality of gas exit orifices 14 spaced along the length thereof. An ignition body 30 and propellant 16 are provided in lengths substantially equivalent to the length of the housing 12 wherein the ignition body 30 is placed in physical contact with the propellant body 16 for all or most of their respective lengths. Once the ignition body 30 is ignited upon a crash event, resultant uniform ignition and combustion across the length of the propellant 16 results in uniform gas generation and uniform inflation of an airbag 26, wherein the airbag 26 is at least substantially coextensive with and in fluid communication with the housing 12. Preferred mixtures of propellant 16 contain silicone, a perchlorate oxidizer, and a coolant.

Abstract: The present invention is best described as a gas generator including an inflator housing 12 containing an initiator assembly 18 and a propellant bed 44 in ignitable communication with the initiator assembly 18. The gas generator 10 further contains a filter body 14 fixed to the inflator housing 12 and coaxially aligned therewith, wherein the filter body 14 at least contains a first filter 56 and a second filter 62 such that the second filter 62 is in coaxial and linear relation with the first filter 56. If desired, the filter body 14 may additionally contain at least one perforated disc 50, at least one spacer member 54, and at least one additional filter member 62. Design requirements or specific applications determine the arrangement and addition of these components in the filter body 14.

Abstract: A gas generator utilizes a housing having two combustion chambers defined by a partition disposed intermediate the ends of the housing and retained by a pair of crimps disposed on opposite sides of the partition, respectively.

Abstract: An inflator 10 of a vehicle occupant protection system contains an elongated housing 12 having a plurality of gas exit orifices 14 spaced along the length thereof. An ignition body 30 and propellant 16 are provided in lengths substantially equivalent to the length of the housing 12 wherein the ignition body 30 is placed in physical contact with the propellant body 16 for all or most of their respective lengths. Once the ignition body 30 is ignited upon a crash event, resultant uniform ignition and combustion across the length of the propellant 16 results in uniform gas generation and uniform inflation of an airbag 26, wherein the airbag 26 is at least substantially coextensive with and in fluid communication with the housing 12. Preferred mixtures of propellant 16 contain silicone, a perchlorate oxidizer, and a coolant.

Abstract: A pretensioner 10 for a seat belt 12 utilizes a strap 34 coiled about a clutch assembly 46 wherein the clutch assembly 46 is in normal operation of a vehicle, rotatable about a portion of a webbing reel shaft 16. The pretensioner 10 contains a first passage 20 and a second passage 22 for the respective containment of the clutch assembly 46 and an actuator 32, wherein each passage is formed perpendicular and in volumetric intersection with the other. The pretensioner 10 also contains a gas generant composition 30 in combustive communication with the actuator 32. Upon ignition, the gas pressure produced by the pyrotechnic 30 propels the actuator 32 into the strap 34, thereby effecting rotary advancement of the clutch assembly 46 and the shaft 16, and thus pretensioning the seat belt 12 wound about a spool 13 of a seat belt retractor 14, wherein the spool 13 is rotatably engaged with a second portion of the shaft 16 and thus provided in coaxial relation with the clutch assembly 46.

Abstract: A filter for an air bag inflator has multiple layers of pierced sheet metal including a vacant plenum therebetween followed by an expanded metallic mesh filter.

Abstract: A filter for an air bag inflator comprises juxtaposed layers of pierced sheet metal, wire cloth of a first relatively low mesh, ceramic filter media and wire cloth of relatively larger mesh in a radially outwardly extending array.

Abstract: A filter (20) for use in an inflator assembly (10) is formed by combining a layer of filter media (22) with a barrier element such as metal foil sheet backing (24), and then subsequently wrapping the filter a plurality of times about a combustion chamber (16) located within the inflator assembly (10). The foil sheet backing (24) creates a barrier which causes the inflation gases to travel in a helical path about the combustion chamber (16). By providing a helical gas flow path, the filter (20) extends the filter path length without increasing overall dimensioning requirements of the filter, and produces centrifugal forces which improve particulate removal.