Abstract: A steel tooth bit includes one or more rolling cone cutters having a generally conical surface, a heel surface, and preferably a transition surface therebetween. A row of gage cutter elements are secured to the cone cutter on the transition surface and have cutting surfaces that cut to full gage. A first inner row of off-gage steel teeth is positioned on the conical surface of the cone cutter so that the gage-facing cutting surfaces of the teeth are close to gage, but are preferably off-gage a distance D at a knee that is formed on the gage facing surface. Distance D is strategically selected such that the gage and off-gage cutter elements cooperatively cut the corner of the borehole. The lower most portion of the gage facing surface of these steel teeth are off gage a distance D' which is greater than D so as to bring the cutting tip of the teeth off gage to prevent undesired wear and rounding off of the tip of the cutter element.

Abstract: A rock bit for drilling subterranean formations has an improved dynamic O-ring seal for retaining lubricant around the rock bit bearings during operation of the rock bit. Such a bit has a plurality of journal pins, each having a bearing surface, and a cutter cone mounted on each journal pin and including a bearing surface. A grease reservoir is in communication with such bearing surfaces for maintaining grease adjacent to the bearing surfaces. The grease is sealed in with dynamic O-ring seals rotating against a sealing surface with a Vickers hardness of at least 1000 and vibratory burnished to have a surface finish in the range of from 5 to 32 microinches AA. Preferably, the sealing surface is formed on a seal ring interposed between the cone and journal. Preferably the sealing surface comprises a tungsten carbide composite sprayed onto the outside surface of a steel ring which is then welded to a journal.

Abstract: A rotary cone rock bit for drilling boreholes in an earthen formation is disclosed. One or more rotary cones are rotatively retained on a journal bearing connected to the rock bit. These rotary cones form a circumferential heel row with extended ultra hard shaped cutters spaced within the heel row. Each of the shaped cutters form a cutting surface that extends above the heel row or is angled with respect to the formation to maintain the cutters in compression while the cutters shear a borehole wall. The shaped cutters serve to maintain the borehole diameter.

Abstract: A rotary cone rock bit for drilling boreholes in an earthen formation is disclosed. One or more rotary cones are rotatively retained on a journal bearing connected to the rock bit. These rotary cones form a circumferential heel row with extended ultra hard shaped cutters spaced within the heel row. Each of the shaped cutters form cutting edges that shear a borehole wall formed by the formation as the rotary cone rotates against a bottom of the borehole formed by the formation. The shaped cutters serve to maintain the borehole diameter and to divert formation debris away from bearing surfaces formed between the rotary cone and the journal bearing.

Abstract: A chisel insert for rolling cone rock bits is disclosed in which the crest of the insert has a "dog bone" shape by being rounded with the crest ends flaring out to a larger dimension than the middle thereof. The crest is also convex upwardly along its median line thereby making a shorter moment arm at the ends of the crest.

Abstract: Sealed bearing rotary cone drill bits are subject to seal wear from detritus or debris generated during operation of the drill bit in a borehole. The debris invades the seal gland area resulting in premature cone bearing failure. A shale burn plug secured in the leg back face and positioned between the base of the rotary cone and the leg back face has a shale or detritus diverting ridge formed in the face of the plug. Additionally, the burn plug is energized to urge the ridged face of the burn plug against the base of the rotary cone; the ridge being radially oriented to divert debris away from the seal gland.

Abstract: An inclined chisel crested insert is disclosed for use on the gage row of a cone for a rotary cone rock bit. The insert has a different cone angle on opposite sides of the crown of the insert. An elongated conically shaped gage cutting surface of the insert provides point or line contact with a borehole wall as opposed to a full surface contact with the wall as is common with state of the art flat sided gage row inserts. This inclined chisel insert also has advantages over the symmetrical chisel type gage insert in that it is designed to provide increased crest length while providing the desired gage surface angle. The conically shaped gage row inserts with offset chisel crest are less prone to frictional heating due to the point or line contact design. As a result the elongated conical gage cutting surface of the chisel crest insert minimizes gage insert wear and subsequent breakage by eliminating high cycle thermal fatigue.