Abstract: The disclosure relates to a battery holder for receiving a plurality of battery cells or battery modules in an electrically driven vehicle, with a one-piece, uniform-material receiving tray for receiving the plurality of battery cells or battery modules, the receiving tray having a base plate and an outer wall which is arranged circumferentially around the base plate, the outer wall delimiting a tray interior of the receiving tray, an outer reinforcement, the outer reinforcement having a first reinforcement region, which is arranged on a lateral side of the outer wall facing away from the tray interior of the receiving tray and is connected to the outer wall, and wherein the outer reinforcement having a second reinforcing region, which is arranged on a side of the first reinforcing region facing away from the tray interior of the receiving tray and is connected to the first reinforcing region.

Abstract: A method for calibrating a metal profile blank configured as a hollow-chamber profile having at least one solid wall. A pressing tool is closed in a main direction about one end region of an element of the profile blank until surfaces of the pressing tool lie against a pair of surfaces of the profile blank to be calibrated, deforming and bending the at least one end region of the element. The pressing tool is closed in a secondary direction perpendicular to the main direction until surfaces of the pressing tool lie against surfaces of the at least one end region, and wedge-like limbs of a drive element of the pressing tool engage wedge-like dies of the pressing tool. The pressing tool is closed further in the secondary direction, subjecting the profile blank to plastic deformation so as to reduce or eliminate the bending of the end region.

Abstract: In order to produce a battery carrier which has a battery tray with a cooling plate, a tray plate and a cooling plate are joined to one another, wherein the cooling plate has at least one preshaped cooling duct. The tray plate jointly with the cooling plate is then formed by folding to produce the battery tray. During the folding of the tray plate and the cooling plate, a cooling duct section is bent around a bottom edge of the battery tray. The cooling duct is provided with connection elements via which a cooling fluid is supplied and discharged. During the course of the finishing, end shape-producing shaping of the cooling duct can also be performed. Internal pressure is applied to the cooling duct in order to restore the shape of the cooling duct which collapsed due to the forming.

Abstract: The disclosure relates to a method for producing a battery carrier for an electric battery module of a vehicle configured to electrically operate, the method may include: providing a material blank with a blank region; providing a heat exchanger structure in the blank region, that comprises hollow channels that are inseparably connected to the material blank, wherein the hollow channels are provided to regulate a temperature of the electric battery module using a fluid; and forming the material blank into a support tray with a tray base configured to support the electric battery module and with sidewalls that delimit the tray base at the sides of the tray base, wherein the tray base is developed from the blank region.

Abstract: A battery carrier for an electric vehicle that has a trough with a frame and/or struts running in the trough. The frame and/or the struts are produced from hollow profiles, such as extruded lightweight metal profiles, which are connected by means of materially bonded joining. At least one lightweight metal profile has been geometrically calibrated at one end portion, which has a chamfer on a top side, wherein the thermal joining seam is arranged in the chamfer.

Abstract: A bumper arrangement for a motor vehicle, having an upper main cross member, which is able to be coupled via crash boxes to the motor vehicle, and a lower auxiliary cross member, wherein the main cross member and auxiliary cross member are coupled together via vertical struts. The main cross member and/or the auxiliary cross member and/or the vertical element are supported on the crash box and/or on a longitudinal member via at least one additional support element oriented in the direction of the motor vehicle, wherein the support element is configured in one piece and in a single material with the main cross member or the auxiliary cross member or the vertical element.

Abstract: A bumper arrangement for a motor vehicle, having an upper main crossmember, which is able to be coupled to the motor vehicle by way of crash boxes, and a lower auxiliary crossmember, wherein main crossmember and auxiliary crossmember are coupled to one another by way of vertical struts. The main crossmember and the auxiliary crossmember run so as to be curved about the vertical axis at least in certain portions, wherein main crossmember and auxiliary crossmember have different radii of curvature from one another, and/or in that the auxiliary crossmember is set back with respect to the main crossmember in a motor vehicle longitudinal direction in the direction directed toward the motor vehicle, and/or in that the auxiliary crossmember has a central portion which is offset in relation to the vertical direction.

Abstract: The disclosure relates to a coupling element for connecting vehicle components of an underfloor arrangement of a battery-powered motor vehicle, wherein the underfloor arrangement having a battery holder and at least one axle arrangement, the coupling element having at least one first connecting portion for fastening on the axle arrangement, and having at least one planar attachment surface for fastening on the battery holder, wherein the coupling element is designed in the form of an extruded multichamber profile. The disclosure also relates to an underfloor arrangement, for a motor vehicle, having two axle arrangements and a battery holder, arranged between the axle arrangements, wherein the battery holder has a side wall which delimits the battery holder in the outward direction, wherein at least one coupling element according to one of the preceding claims is provided, and connects at least one axle arrangement and the battery holder in a load-directing manner.

Abstract: The disclosure relates to a battery holder for the receiving of a plurality of battery modules in an electrically driven vehicle. The battery holder may include a plurality of juxtaposed module receptacles, wherein each module receptacle is configured to receive the battery module, and a profile wall that defines the plurality of module receptacles, wherein a heat exchanger is configured to temper the battery modules is formed in the side wall, wherein the heat exchanger comprises a plurality of hollow channels that extend along the module receptacles.

Abstract: A method for calibrating a metal profile blank configured as a hollow-chamber profile having at least one solid wall. A pressing tool is closed in a main direction about one end region of an element of the profile blank until surfaces of the pressing tool lie against a pair of surfaces of the profile blank to be calibrated, deforming and bending the at least one end region of the element. The pressing tool is closed in a secondary direction perpendicular to the main direction until surfaces of the pressing tool lie against surfaces of the at least one end region, and wedge-like limbs of a drive element of the pressing tool engage wedge-like dies of the pressing tool. The pressing tool is closed further in the secondary direction, subjecting the profile blank to plastic deformation so as to reduce or eliminate the bending of the end region.

Abstract: The disclosure relates to a bumper arrangement on a motor vehicle, having a crossmember and crash boxes, by means of which the crossmember is coupled to a motor vehicle, wherein a receptacle for a towing eye is formed in the bumper arrangement and the receptacle is produced in the form of an extruded profile component, wherein the receptacle is inserted into the crossmember and/or into a crash box and is fixed by clinching.

Abstract: A battery carrier for an electric vehicle that has a trough with a frame and/or struts running in the trough. The frame and/or the struts are produced from hollow profiles, such as extruded lightweight metal profiles, which are connected by means of materially bonded joining. At least one lightweight metal profile has been geometrically calibrated at one end portion, which has a chamfer on a top side, wherein the thermal joining seam is arranged in the chamfer.

Abstract: The invention relates to a battery support for an electric motor vehicle, having a tray for holding batteries, with a base and a peripheral side wall and a cover, wherein the cover is formed as a hood and the peripheral side wall is formed by a peripheral frame composed of hollow profiles, wherein the frame is coupled to a base, wherein the hood, in the closed state, is mounted on the hollow profile, and a cooling system is formed below the base, and in that a protective base is arranged below the base, in particular below the cooling system.

Abstract: In order to produce a battery carrier which has a battery tray with a cooling plate, a tray plate and a cooling plate are joined to one another, wherein the cooling plate has at least one preshaped cooling duct. The tray plate jointly with the cooling plate is then formed by folding to produce the battery tray. During the folding of the tray plate and the cooling plate, a cooling duct section is bent around a bottom edge of the battery tray. The cooling duct is provided with connection elements via which a cooling fluid is supplied and discharged. During the course of the finishing, end shape-producing shaping of the cooling duct can also be performed. Internal pressure is applied to the cooling duct in order to restore the shape of the cooling duct which collapsed due to the forming.

Abstract: Battery carrier for an electric motor vehicle, having a trough formed by a base and a peripheral frame coupled to the base, wherein the frame is formed from extruded hollow profiles and a cover is arranged on the frame. In the installation position, the frame has a web protruding in each case in relation to its upper side and/or lower side in such a manner that a defined gap with respect to the base and/or with respect to the cover is produced, with a sealant and/or adhesive being incorporated.

Abstract: The disclosure comprises a battery holder for receiving at least one electric battery in a vehicle that includes a hollow chamber profile with a hollow chamber that is defined by a base wall and a cover wall, where the electric battery is configured for placement on the cover wall. The battery holder also includes a heat exchanger structure configured for tempering the electric battery, where the heat exchanger structure is formed within a cover wall section of the cover wall and includes at least one hollow channel that intersperses the cover wall.

Abstract: The disclosure relates to a coupling element for connecting vehicle components of an underfloor arrangement of a battery-powered motor vehicle, wherein the underfloor arrangement having a battery holder and at least one axle arrangement, the coupling element having at least one first connecting portion for fastening on the axle arrangement, and having at least one planar attachment surface for fastening on the battery holder, wherein the coupling element is designed in the form of an extruded multichamber profile. The disclosure also relates to an underfloor arrangement, for a motor vehicle, having two axle arrangements and a battery holder, arranged between the axle arrangements, wherein the battery holder has a side wall which delimits the battery holder in the outward direction, wherein at least one coupling element according to one of the preceding claims is provided, and connects at least one axle arrangement and the battery holder in a load-directing manner.

Abstract: The disclosure relates to a bumper arrangement on a motor vehicle, having a crossmember and crash boxes, by means of which the crossmember is coupled to a motor vehicle, wherein a receptacle for a towing eye is formed in the bumper arrangement and the receptacle is produced in the form of an extruded profile component, wherein the receptacle is inserted into the crossmember and/or into a crash box and is fixed by clinching.

Abstract: Battery carrier for an electric motor vehicle, having a trough formed by a base and a peripheral frame coupled to the base, wherein the frame is formed from extruded hollow profiles and a cover is arranged on the frame. In the installation position, the frame has a web protruding in each case in relation to its upper side and/or lower side in such a manner that a defined gap with respect to the base and/or with respect to the cover is produced, with a sealant and/or adhesive being incorporated.

Abstract: The invention relates to a battery support for an electric motor vehicle, having a tray for holding batteries, with a base and a peripheral side wall and a cover, wherein the cover is formed as a hood and the peripheral side wall is formed by a peripheral frame composed of hollow profiles, wherein the frame is coupled to a base, wherein the hood, in the closed state, is mounted on the hollow profile, and a cooling system is formed below the base, and in that a protective base is arranged below the base, in particular below the cooling system.