Abstract: A coating device includes a vacuum chamber, a crucible, at least one spray head for preparing the coating material, and an injector tube, wherein the injector tube is designed to conduct the prepared coating material to the crucible and is connected to the crucible, wherein the at least one spray head can be moved between an operating position, in which the spray head supplies the injector tube with the prepared coating material, and a removal position, and wherein at least one removal chamberis provided which is designed to be accessible from outside the vacuum chamber and which can be sealed off from the vacuum chamber and in which the at least one spray headin its removal position is separated from the vacuum chamber in a gas-tight manner.

Abstract: A process for producing a steel component with a metallic, corrosion protection coating and very good mechanical properties may involve directly applying an iron-based alloy to a steel substrate. The iron-based alloy may contain 50-80% by weight of Fe, 0-30% by weight of Mg, 0-5% by weight of Al, 0-5% by weight of Ti, 0-10% by weight of Si, 0-10% by weight of Li, 0-10% by weight of Ca, 0-30% by weight of Mn, and a balance of Zn and unavoidable impurities. The steel substrate that has been coated with the iron-based alloy may then be subjected to hot forming in order to obtain the steel component. A metallic coating that protects against corrosion for steel components to be produced by the process of hot forming can be obtained.

Abstract: A process for producing a three-dimensionally shaped steel component from a steel sheet with a metallic coating may involve hot forming the steel sheet into the steel component. The metallic coating may involve an Fe—Al-based alloy. To protect the steel sheet or the steel component against scale formation, the Fe—Al-based alloy may be applied directly to the steel sheet by galvanic coating and/or physical vapor deposition. The coating produced in this way may contain 30-60% by weight Fe, a balance of Al, and, in some cases, 0.1-10% by weight Mg, 0.1-5% by weight Ti, 0.1-10% by weight Si, 0.1-10% by weight Li, and/or 0.1-10% by weight Ca. Before heating the coated steel sheet as part of the hot forming process, the coated steel sheet may have an Fe—Al phase is stable to above 900° C.

Abstract: A process for producing a steel component with a metallic, corrosion protection coating and very good mechanical properties may involve directly applying an iron-based alloy to a steel substrate. The iron-based alloy may contain 50-80% by weight of Fe, 0-30% by weight of Mg, 0-5% by weight of Al, 0-5% by weight of Ti, 0-10% by weight of Si, 0-10% by weight of Li, 0-10% by weight of Ca, 0-30% by weight of Mn, and a balance of Zn and unavoidable impurities. The steel substrate that has been coated with the iron-based alloy may then be subjected to hot forming in order to obtain the steel component. A metallic coating that protects against corrosion for steel components to be produced by the process of hot forming can be obtained.

Abstract: A process for producing a three-dimensionally shaped steel component from a steel sheet with a metallic coating may involve hot forming the steel sheet into the steel component. The metallic coating may involve an Fe—Al-based alloy. To protect the steel sheet or the steel component against scale formation, the Fe—Al-based alloy may be applied directly to the steel sheet by galvanic coating and/or physical vapor deposition. The coating produced in this way may contain 30-60% by weight Fe, a balance of Al, and, in some cases, 0.1-10% by weight Mg, 0.1-5% by weight Ti, 0.1-10% by weight Si, 0.1-10% by weight Li, and/or 0.1-10% by weight Ca. Before heating the coated steel sheet as part of the hot forming process, the coated steel sheet may have an Fe—Al phase is stable to above 900° C.

Abstract: A flat steel product having a base layer of a steel material and a multilayer coating applied thereto, and a method for producing the flat steel product. The method having the following steps: providing a steel base layer; applying a zinc layer to the base layer by electrolytic coating; applying an aluminum layer to the surface of the zinc layer, wherein no treatment is made to the surface of the zinc layer in regard to the oxides and sulfides present thereon at the end of the electrolytic zinc coating step or occurring during the course of the aluminum coating step; applying a magnesium layer to the aluminum layer; and subsequently heat treating the flat steel product in such a way that an MgZn2 layer forms in the coating above the Al layer.

Abstract: A flat steel product, comprising a base layer consisting of a steel material, and a multilayer coating applied thereto, and a method for producing the flat steel product.

Abstract: A process for producing a corrosion-protected steel sheet for coating with an organic coating agent, includes vacuum-coating the steel sheet, which is protected against corrosion with a layer of zinc or zinc alloy, with at least one additional metal or a metal alloy. After vacuum-coating, the steel sheet is subjected to a thermal diffusion treatment and finally cooled down. The process is characterized according to the invention in that cooling takes place with a water-based coolant.

Abstract: A cost-favorable process for production of corrosion-resistant sheet steel products, having good characteristics of use for certain application purposes includes applying a zinc-containing coating by electro-galvanizing a flat steel product, finally cleaning mechanically and/or chemically the flat steel product, applying a magnesium-based coating to the finally cleaned zinc-containing coating by means of vapour deposition, and heat treating the coated flat steel product to form a diffusion or convention layer between the zinc-containing coating and the magnesium-based coating at a temperature of 320 ° C. to 335 ° C. under normal atmosphere.

Abstract: A process for producing a corrosion-protected steel sheet for coating with an organic coating agent, includes vacuum-coating the steel sheet, which is protected against corrosion with a layer of zinc or zinc alloy, with at least one additional metal or a metal alloy. After vacuum-coating, the steel sheet is subjected to a thermal diffusion treatment and finally cooled down. The process is characterized according to the invention in that cooling takes place with a water-based coolant.