Patents by Inventor Christian Weichert
Christian Weichert has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11459281Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.Type: GrantFiled: April 8, 2019Date of Patent: October 4, 2022Assignee: BASF SEInventors: Maximilian Vicari, Christian Weichert, Christopher Alec Anderlohr, Wolfgang Reif
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Publication number: 20210155564Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.Type: ApplicationFiled: April 8, 2019Publication date: May 27, 2021Applicant: BASF SEInventors: Maximilian VICARI, Christian WEICHERT, Christopher Alec ANDERLOHR, Wolfgang REIF
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Patent number: 10059640Abstract: An apparatus (10) for the preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed. The apparatus (10) comprises a reactor (12), wherein the reactor (12) comprises a burner block (14) with a furnace chamber for the preparation of a composition C1 comprising at least acetylene and substituted acetylene, a first scrubber (22) which is constructed for adding a solvent to the composition C1 to obtain a composition C2, a second scrubber (26) which is constructed for adding the solvent to the composition C2 to obtain a composition C3, a first stripper (36) which is constructed for stripping the composition C3 to obtain a composition C4 comprising the substituted acetylene, acetylene and the solvent and for separating off the acetylene, a first column (46) which is constructed for partial degassing of the composition C4 under a pressure of from 1.0 bar to 1.Type: GrantFiled: March 25, 2015Date of Patent: August 28, 2018Assignee: BASF SEInventors: Maximilian Vicari, Susanne Britzius, Lilian Kara-Hippen, Michael Russ, Matthias Kern, Christian Weichert
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Publication number: 20180170829Abstract: An apparatus (10) for the preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed. The apparatus (10) comprises a reactor (12), wherein the reactor (12) comprises a burner block (14) with a furnace chamber for the preparation of a composition C1 comprising at least acetylene and substituted acetylene, a first scrubber (22) which is constructed for adding a solvent to the composition C1 to obtain a composition C2, a second scrubber (26) which is constructed for adding the solvent to the composition C2 to obtain a composition C3, a first stripper (36) which is constructed for stripping the composition C3 to obtain a composition C4 comprising the substituted acetylene, acetylene and the solvent and for separating off the acetylene, a first column (46) which is constructed for partial degassing of the composition C4 under a pressure of from 1.0 bar to 1.Type: ApplicationFiled: March 25, 2015Publication date: June 21, 2018Applicant: BASF SEInventors: Maximilian VICARI, Susanne BRITZIUS, Lilian KARA-HIPPEN, Michael RUSS, Matthias KERN, Christian WEICHERT
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Patent number: 9580312Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are —mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, —and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, —thereby obtaining a first cracked gas stream Ig. The invention is characterized in that —the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.Type: GrantFiled: January 15, 2014Date of Patent: February 28, 2017Assignee: BASF SEInventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Kai Rainer Ehrhardt, Horst Neuhauser, Michael L. Hayes
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Patent number: 9290384Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, is disclosed. The process consists of separately preheating and then mixing a first input stream containing a hydrocarbon and a second input stream containing oxygen, supplying the first input stream and the second input stream via a burner block to a firing space, quenching a cracking gas obtained to produce a process water stream and a product gas stream, cooling the product gas stream in a cooling column by direct heat exchange with cooling water, depleting soot in an electrostatic filter, combining all process water streams and passing through soot channels, subjecting the combined process water stream to a cleaning operation by partial vaporization in a one-stage flash vessel to obtain a cleaned process water stream, and recycling the cleaned process water stream into the process.Type: GrantFiled: May 24, 2013Date of Patent: March 22, 2016Assignee: BASF SEInventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser, Michael L. Hayes
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Publication number: 20150336858Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, thereby obtaining a first cracked gas stream Ig. The invention is characterized in that the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.Type: ApplicationFiled: January 15, 2014Publication date: November 26, 2015Applicant: BASF SEInventors: Maximilian VICARI, Christian WEICHERT, Dirk GROSSSCHMIDT, Michael RUSS, Kai Rainer EHRHARDT, Horst NEUHAUSER, Michael L. HAYES
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Patent number: 9145297Abstract: The invention proposes a method for producing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, wherein a first feedstock (1), containing one or more hydrocarbons, and a second feedstock (2), containing oxygen, —are preheated separately from one another, —are fed via a burner block (B) to a combustion chamber (F), in which the partial oxidation of the hydrocarbons takes place, —obtaining a cracked gas, which is quenched by injecting a quench oil downstream of the furnace body at 200° C. to 250° C., wherein —a flow of product gas Ig is obtained, which —is cooled in a burner column (BK) with further quench oil, obtaining —a flow of product gas IIg cooled to 60° C. to 90° C., which —is guided into a final cooler (SK), in which a flow of product gas IIIg, cooled to 20° C. to 50° C.Type: GrantFiled: September 2, 2013Date of Patent: September 29, 2015Assignee: BASF SEInventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser
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Publication number: 20150217999Abstract: The invention proposes a method for producing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, wherein a first feedstock (1), containing one or more hydrocarbons, and a second feedstock (2), containing oxygen, are preheated separately from one another, are fed via a burner block (B) to a combustion chamber (F), in which the partial oxidation of the hydrocarbons takes place, obtaining a cracked gas, which is quenched by injecting a quench oil downstream of the furnace body at 200° C. to 250° C., wherein a flow of product gas Ig is obtained, which is cooled in a burner column (BK) with further quench oil, obtaining a flow of product gas IIg cooled to 60° C. to 90° C., which is guided into a final cooler (SK), in which a flow of product gas IIIg, cooled to 20° C. to 50° C.Type: ApplicationFiled: September 2, 2013Publication date: August 6, 2015Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser
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Patent number: 8801814Abstract: A process for partial oxidation of hydrocarbons in a reactor, in which a stream comprising the hydrocarbon and a stream comprising the oxygen are fed to the reactor, wherein both streams fed to the reactor are conducted within the reactor separately through in each case one or more spatially separate lines, these lines having turbulence generators in their interior, owing to which, as a result of the imposed deflection of the flow direction downstream of turbulence generators, a highly turbulent flow field forms, and the streams are then mixed in a mixing zone after exiting from the lines and then converted in a reaction zone.Type: GrantFiled: February 20, 2009Date of Patent: August 12, 2014Assignee: BASF SEInventors: Dirk Grossschmidt, Maximilian Vicari, Christian Weichert, Hans Zapf, Andreas Joa, Ravindra Aglave, Jens Denecke
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Publication number: 20130334464Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, is disclosed. The process consists of separately preheating and then mixing a first input stream containing a hydrocarbon and a second input stream containing oxygen, supplying the first input stream and the second input stream via a burner block to a firing space, quenching a cracking gas obtained to produce a process water stream and a product gas stream, cooling the product gas stream in a cooling column by direct heat exchange with cooling water, depleting soot in an electrostatic filter, combining all process water streams and passing through soot channels, subjecting the combined process water stream to a cleaning operation by partial vaporization in a one-stage flash vessel to obtain a cleaned process water stream, and recycling the cleaned process water stream into the process.Type: ApplicationFiled: May 24, 2013Publication date: December 19, 2013Inventors: Maximilian VICARI, Christian WEICHERT, Dirk GROSSSCHMIDT, Michael RUSS, Mirko HAIDER, Horst NEUHAUSER, Michael L. HAYES
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Patent number: 8597546Abstract: The present invention provides a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the starting gases comprising a hydrocarbon-containing stream and an oxygen-containing stream and then mixing them in a mixing zone and, after they have flowed through the burner block, reacting them in the firing space and then cooling the products rapidly, wherein the surface on the firing space side of the burner block is covered with a purge gas stream and this purge gas stream is introduced through the burner block by means of several bores, where the averaged ratio of effective surface area of the burner block to number of these bores in the burner block for the purge gas stream is within a range from 5 to 100 cm2.Type: GrantFiled: November 9, 2011Date of Patent: December 3, 2013Assignee: BASF SEInventors: Michael Russ, Dirk Grossschmidt, Peter Renze, Maximilian Vicari, Horst Neuhauser, Kai Rainer Ehrhardt, Christian Weichert
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Patent number: 8506924Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the hydrocarbon gas and oxygen gas, and then reacting the gases and cooling the products rapidly. The reactor wall is blanketed with a purge gas stream, introduced through a plurality of feed lines. These feed lines deliver purge gas in a vector direction within a 10° angle of the main flow direction of the reactive gas stream. The purge gas is delivered at multiple stages relative to the main flow direction of the reactive gas stream, and the free cross section of the firing space available to the reactive gas stream, at the height of the feed lines of the purge gas stream, is approximately constant.Type: GrantFiled: November 9, 2011Date of Patent: August 13, 2013Assignee: BASF SEInventors: Dirk Grossschmidt, Michael Russ, Peter Renze, Maximilian Vicari, Christian Weichert, Kai Rainer Ehrhardt, Horst Neuhauser, Hans Zapf, Michael L. Hayes
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Publication number: 20120119150Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the hydrocarbon gas and oxygen gas, and then reacting the gases and cooling the products rapidly. The reactor wall is blanketed with a purge gas stream, introduced through a plurality of feed lines. These feed lines deliver purge gas in a vector direction within a 10° angle of the main flow direction of the reactive gas stream. The purge gas is delivered at multiple stages relative to the main flow direction of the reactive gas stream, and the free cross section of the firing space available to the reactive gas stream, at the height of the feed lines of the purge gas stream, is approximately constant.Type: ApplicationFiled: November 9, 2011Publication date: May 17, 2012Applicant: BASF SEInventors: Dirk GROßSCHMIDT, Michael Russ, Peter Renze, Maximilian Vicari, Christian Weichert, Kai Rainer Ehrhardt, Horst Neuhauser, Hans Zapf, Michael L. Hayes
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Publication number: 20120119149Abstract: The present invention provides a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the starting gases comprising a hydrocarbon-containing stream and an oxygen-containing stream and then mixing them in a mixing zone and, after they have flowed through the burner block, reacting them in the firing space and then cooling the products rapidly, wherein the surface on the firing space side of the burner block is covered with a purge gas stream and this purge gas stream is introduced through the burner block by means of several bores, where the averaged ratio of effective surface area of the burner block to number of these bores in the burner block for the purge gas stream is within a range from 5 to 100 cm2.Type: ApplicationFiled: November 9, 2011Publication date: May 17, 2012Applicant: BASF SEInventors: Michael RUSS, Dirk Grossschmidt, Peter Renze, Maximilian Vicari, Horst Neuhauser, Kai Rainer Ehrhardt, Christian Weichert
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Publication number: 20110016790Abstract: A process for partial oxidation of hydrocarbons in a reactor, in which a stream comprising the hydrocarbon and a stream comprising the oxygen are fed to the reactor, wherein both streams fed to the reactor are conducted within the reactor separately through in each case one or more spatially separate lines, these lines having turbulence generators in their interior, owing to which, as a result of the imposed deflection of the flow direction downstream of turbulence generators, a highly turbulent flow field forms, and the streams are then mixed in a mixing zone after exiting from the lines and then converted in a reaction zone.Type: ApplicationFiled: February 20, 2009Publication date: January 27, 2011Applicant: BASF SEInventors: Dirk Grossschmidt, Maximilian Vicari, Christian Weichert, Hans Zapf, Andreas Joa, Ravindra Aglave, Jens Denecke
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Publication number: 20090152499Abstract: Methods comprising: (a) providing a starting mixture comprising at least one hydrocarbon and at least one oxygen source, wherein the starting mixture has a fuel number of at least 4; (b) heating the starting mixture to a temperature of not more than 1400° C. and subjecting it to a single-stage, autothermal, uncatalyzed reaction to form a reaction gas; and (c) subjecting the reaction gas to rapid cooling to form at least one olefin and synthesis gas are described.Type: ApplicationFiled: April 21, 2005Publication date: June 18, 2009Applicant: BASF AktiengesellschaftInventors: Bernd Bartenbach, Julian Prölß, Petra Schmitz-Bäder, Christian Weichert, Kai Rainer Ehrhardt
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Publication number: 20070191212Abstract: Supported catalyst comprising a support (S) in which Al2O3 is present in a proportion of at least 75% by weight and rhenium compounds as active component (A), wherein the maximum of the distribution function of the pore diameters in the mesopore range is at from 0.008 to 0.050 ?m.Type: ApplicationFiled: February 24, 2005Publication date: August 16, 2007Applicant: Basf AktiengesellschaftInventors: Markus Schubert, Jurgen Stephan, Volker Bohm, Andreas Brodhagen, Frank Poplow, Christian Weichert, Holger Borchert
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Publication number: 20060183627Abstract: Method of regenerating an Re2O7-doped supported catalyst which has been deactivated by use in the metathesis of a hydrocarbon mixture comprising C2-C6-olefins (C2-6= feed) (deactivated catalyst), which comprises treating the deactivated catalyst with an inert gas (regeneration gas K1) at from 400 to 800° C. and subsequently treating the deactivated catalyst which has been pretreated with regeneration gas K1 with an oxygen-containing gas (regeneration gas K2).Type: ApplicationFiled: February 16, 2004Publication date: August 17, 2006Applicant: BASF AktiengesellschaftInventors: Jurgen Stephan, Markus Schubert, Christian Weichert, Wilhelm Ruppel, Peter Resch, Soeren Zimdahl, Frank Mrzena, Andreas Molitor, Stefan Berg, Mathias Fohrmann