Abstract: In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

Abstract: The invention relates to a method for producing a coated body, with a substrate and a coating arranged on the substrate, which coating comprises at least one base layer applied to the substrate and at least one metal carbide-containing layer arranged over the base layer, which layers are applied by means of magnetron sputtering. Furthermore, the invention relates to a coated body produced according to the method.

Abstract: A system and method for monitoring and predicting wear of a cutting tool used for machining a workpiece is disclosed. The system includes a cutting tool having a shank and a cutting head. The system also includes a split, modular and wireless wear detection system including one or more sensors mounted to the cutting tool for providing a data signal representative of a physical condition of the system, and a data recording and data transmitting device for recording the data signal from the one or more sensors and for generating and transmitting a data signal to a processor. The processor applies a machine learning data processing technique in real time to monitor and/or predict a condition of various components and/or parameters of the system during a metal cutting operation.

Abstract: A cutting tool for cutting a metal workpiece includes a first portion, and a second portion. The first portion includes a first outer surface, a first shaft, and at least one cutting insert attached to the first outer surface. The second portion includes a second outer surface and a second shaft. The first and second shafts are disposed coaxially around an axis. The first and second outer surfaces are disposed adjacent to one another. The first and second outer surfaces are configured to rotate around the axis in opposite directions.

Abstract: A modular drill including a shank having a shank bore therein, a guide pin tip disposed in the shank bore, a cutting tip, and a connection shaft coupled to the cutting tip, the connection shaft having a connection shaft sidewall and a guide path therein for guiding the guide pin tip therethrough while the connection shaft moves through the shank bore.

Abstract: The invention relates to a cutting tool having at least one cavity arranged in the cutting tool, spaced apart from an outer contour of the cutting tool by a wear layer, wherein a thickness of the wear layer corresponds to a wear limit of the cutting tool, wherein an indicator substance is arranged in the cavity.

Abstract: A cutting tool comprising at least one cavity spaced apart from an outer contour of the cutting tool by a wear layer, wherein a thickness of the wear layer corresponds to a wear limit of the cutting tool, wherein the cavity is fluidly connected to a supply line arranged within the cutting tool and configured so as to provide a predetermined pressure in the cavity, wherein a pressure sensor fluidly connected to the supply line indicates a wear of the cutting tool when the thickness of the wear layer is reduced to the extent that a pressure change occurs within the supply line.

Abstract: A modular drill including a shank having a shank bore therein, a guide pin tip disposed in the shank bore, a cutting tip, and a connection shaft coupled to the cutting tip, the connection shaft having a connection shaft sidewall and a guide path therein for guiding the guide pin tip therethrough while the connection shaft moves through the shank bore.

Abstract: In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

Abstract: In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

Abstract: The invention describes a rotary cutting tool, in particular a drill, which comprises a first cutting tool part having at least one cutting edge and a second cutting tool part which comprises a cutting tool shank. The first cutting tool part and the second cutting tool part are releasably connected to one another via a coupling mechanism which comprises a coupling cam that is mounted on one of the two cutting tool parts such that it can rotate about an axis of rotation and, in a coupling position, abuts an engagement surface on the other cutting tool part. The invention also presents a cutting tool part, in particular a cutting tool base, and a further cutting tool part, in particular a cutting tip.

Abstract: In one aspect, methods of fabricating cutting tools employing ultrahard materials are described herein. A method of making a cutting tool comprises electronically loading a cutting tool pattern into a laser machining system and providing a blank to the laser machining system, the blank comprising a layer of ultrahard material. The cutting tool pattern is administered to the blank via a single laser processing step to form the cutting tool including at least one as-formed cutting edge comprising the ultrahard material and having an edge radius less than 10 ?m. The single laser processing step can provide the cutting tool in final form, thereby obviating further processing steps.

Abstract: A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two preforms is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

Abstract: A machining tool, in particular a drill carrier tool, includes a monolithic base body extending in the axial direction which, at least in one section, has a porous or grid-like core structure that is encased in a solid outer jacket. These measures allow less material to be used, while maintaining good mechanical properties. The porous or grid-like core structure is simultaneously used for transporting coolant. The base body is manufactured in particular by means of a 3D printing method.

Abstract: A method for non-destructive testing a cutting insert to determine coating thickness id disclosed. The method includes the steps of using a source of electromagnetic energy to ablate a surface of the cutting insert to non-destructively form a geometric feature and expose the substrate and each layer of the coating; and measuring the thickness of each layer of the coating. In one example, the geometric feature is a groove with a generally trapezoidal shape. In other examples, the groove can have a U-shape, V-shape, and the like. The thickness of each layer of the coating is determined using focus variation, contrast detection, confocal microscopy, an interferometric microscopy, an imaging interferometric microscopy, or similar technique.

Abstract: A machining tool, in the area of a tool tip, includes an integrated cooling structure for transporting a coolant. The cooling structure is optionally or in combination designed as a porous structure or at least one cooling channel having a bent reversing segment, so that two channel segments are oriented in opposite directions. The cooling structure is integrated into a base body of a carrier tool. According to a method of the invention, the cooling structure is manufactured by means of a 3D printing method.

Abstract: In one aspect, methods of fabricating cutting tools employing ultrahard materials are described herein. A method of making a cutting tool comprises electronically loading a cutting tool pattern into a laser machining system and providing a blank to the laser machining system, the blank comprising a layer of ultrahard material. The cutting tool pattern is administered to the blank via a single laser processing step to form the cutting tool including at least one as-formed cutting edge comprising the ultrahard material and having an edge radius less than 10 ?m. The single laser processing step can provide the cutting tool in final form, thereby obviating further processing steps.

Abstract: A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Abstract: A machining tool, in particular a drill carrier tool, includes a monolithic base body extending in the axial direction which, at least in one section, has a porous or grid-like core structure that is encased in a solid outer jacket. These measures allow less material to be used, while maintaining good mechanical properties. The porous or grid-like core structure is simultaneously used for transporting coolant. The base body is manufactured in particular by means of a 3D printing method.

Abstract: A machining tool, in particular a drill carrier tool, includes a monolithic base body extending in the axial direction which, at least in one section, has a porous or grid-like core structure that is encased in a solid outer jacket. These measures allow less material to be used, while maintaining good mechanical properties. The porous or grid-like core structure is simultaneously used for transporting coolant. The base body is manufactured in particular by means of a 3D printing method.