Patents by Inventor Christoph Schwarzkopf

Christoph Schwarzkopf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9882458
    Abstract: Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of directly successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106; 105?, 106?) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105; 105?), and a second coil (82.2) is arranged in another slot (105; 105?), characterized in that n?1 slots (105, 106; 105?, 106?) are arranged between the first coil (82.1) and the second coil (82.2).
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: January 30, 2018
    Assignee: SEG Automotive Germany GmbH
    Inventors: Gert Wolf, Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Eberhard Rau, Alexander Mueller, Helmut Kreuzer, Kurt Reutlinger
  • Patent number: 9780631
    Abstract: Method for stamping multiple coil sides (96) for a stator winding (18), characterized in that the multiple coil sides (96) are arranged in a grooved row (90), the shaping process taking place at a force (F), the direction of which runs at an angle (?) greater than zero relative to the grooved row (90).
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: October 3, 2017
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Pflueger, Martin Henne, Klaus Herbold, Christoph Schwarzkopf, Helmut Kreuzer, Steffen Didra
  • Patent number: 9564791
    Abstract: Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105), and a second coil (82.2) is arranged in the same slot (105).
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: February 7, 2017
    Assignee: Robert Bosch GmbH
    Inventors: Gert Wolf, Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Eberhard Rau, Alexander Mueller, Helmut Kreuzer, Kurt Reutlinger
  • Patent number: 9362794
    Abstract: Stator winding (18) comprising multiple phase windings (12). A phase winding has at least two partial phase windings (120a, 120b) which include coils (123) and coil connectors (126) that run parallel.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: June 7, 2016
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Pflueger, Christoph Schwarzkopf, Martin Henne, Klaus Herbold, Helmut Kreuzer, Steffen Didra
  • Patent number: 9013085
    Abstract: A method is disclosed for producing a stator winding of an electric machine, in particular an alternator, the stator winding comprising at least one phase winding and the phase winding having a plurality of coils, the plurality of coils being wound in one direction, a given number of turns being wound and the coil having a plurality of coil sides, two coil sides of the coil transitioning integrally into coil connectors. The turns of the coil are subsequently moved relative to each other in such a way that the coil sides transitioning into coil connectors are outermost coil sides of the coil.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: April 21, 2015
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Pflueger, Martin Henne, Klaus Herbold, Christoph Schwarzkopf, Helmut Kreuzer
  • Patent number: 8914967
    Abstract: Method for producing a distributed lap winding for polyphase systems, in particular for alternators, wherein, in a first step, a chain of laps is formed with a linking direction, characterized in that, in a further step, at least one lap is rotated with its lap sides at right angles to the linking direction such that at least one lap side of one lap is arranged alongside at least one lap side of another lap such that the at least one lap side of one lap and the at least one lap side of another lap are arranged at a position which corresponds to a slot position.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: December 23, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Helmut Kreuzer
  • Patent number: 8878413
    Abstract: An alternating-current generator, in particular a three-phase generator, for a motor vehicle, having a rotor including north and south poles, particularly having claw-pole fingers extending in the axial direction and alternating as north and south poles at the rotor's periphery, a stator having a magnetic core, especially laminated core, having slots and a stator winding disposed in the magnetic core's slots, the stator winding having winding overhangs that are coolable by an approximately radial air flow produced by at least one fan mounted at the rotor, the stator being situated opposite the rotor, and the stator and the rotor having defined positions relative to each other, the multiphase stator winding being made up of winding elements, at least one winding element having more than two sections inserted in slots, and at least one winding element having more than one reversal section which brings about a change in the radial position.
    Type: Grant
    Filed: January 2, 2008
    Date of Patent: November 4, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Gert Wolf, Thomas Berger, Eberhard Rau, Alexander Shendi, Helmut Kreuzer, Christoph Schwarzkopf
  • Publication number: 20140035427
    Abstract: Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of directly successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106; 105?, 106?) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105; 105?), and a second coil (82.2) is arranged in another slot (105; 105?), characterized in that n?1 slots (105, 106; 105?, 106?) are arranged between the first coil (82.1) and the second coil (82.2).
    Type: Application
    Filed: December 1, 2011
    Publication date: February 6, 2014
    Applicant: ROBERT BOSCH GMBH
    Inventors: Gert Wolf, Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Eberhard Rau, Alexander Mueller, Helmut Kreuzer, Kurt Reutlinger
  • Publication number: 20130328435
    Abstract: Method for producing a stator winding (18) of an electric machine (10), in particular an AC generator, wherein the stator winding (18) has at least n phase windings (120, 121, 122, 123, 124), and one phase winding (120, 121, 122, 123, 124) has a plurality of successive wound coils (82) with coil sides (88) and coil side connectors (91), wherein the coils (82) are divided into first coils (82.1) and second coils (82.2), with a forming tool (100), in which slots (105, 106) are provided which are suitable for accommodating the coils (82), wherein a first coil (82.1) is arranged in a slot (105), and a second coil (82.2) is arranged in the same slot (105).
    Type: Application
    Filed: December 1, 2011
    Publication date: December 12, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventors: Gert Wolf, Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Eberhard Rau, Alexander Mueller, Helmut Kreuzer, Kurt Reutlinger
  • Publication number: 20130307369
    Abstract: Stator winding (18) comprising multiple phase windings (12). A phase winding has at least two partial phase windings (120a, 120b) which include coils (123) and coil connectors (126) that run parallel.
    Type: Application
    Filed: November 30, 2011
    Publication date: November 21, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventors: Klaus Pflueger, Christoph Schwarzkopf, Martin Henne, Klaus Herbold, Helmut Kreuzer, Steffen Didra
  • Patent number: 8584346
    Abstract: In a method for manufacturing a bar winding for the stator of an electric machine, in particular of a claw pole alternator for motor vehicles, resistance welding is used to form mechanically and electrically reliable and permanent connections in the winding overhang of the stator even with winding configurations that include four or more superposed conductor segments, and even with the very small amount of working space that remains for the necessary connections, using a minimum of production-related outlay. With a design, in particular, of four radially superposed conductor segments in the winding overhang, particularly advantageous configurations result in terms of the placement of the bar ends and in terms of the design of the welding electrodes.
    Type: Grant
    Filed: April 10, 2007
    Date of Patent: November 19, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Thomas Berger, Christoph Schwarzkopf
  • Publication number: 20130257215
    Abstract: Method for stamping multiple coil sides (96) for a stator winding (18), characterized in that the multiple coil sides (96) are arranged in a grooved row (90), the shaping process taking place at a force (F), the direction of which runs at an angle (?) greater than zero relative to the grooved row (90).
    Type: Application
    Filed: November 30, 2011
    Publication date: October 3, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventors: Klaus Pflueger, Martin Henne, Klaus Herbold, Christoph Schwarzkopf, Helmut Kreuzer, Steffen Didra
  • Publication number: 20110302767
    Abstract: Method for producing a distributed lap winding for polyphase systems, in particular for alternators, wherein, in a first step, a chain of laps (60) is formed with a linking direction (R), characterized in that, in a further step, at least one lap (60) is rotated with its lap sides (66) at right angles to the linking direction (R) such that at least one lap side (66) of one lap (60) is arranged alongside at least one lap side (66) of another lap (60) such that the at least one lap side (66) of one lap (60) and the at least one lap side (66) of another lap (60) are arranged at a position which corresponds to a slot position.
    Type: Application
    Filed: December 21, 2009
    Publication date: December 15, 2011
    Applicant: ROBERT BOSCH GMBH
    Inventors: Klaus Herbold, Gerlinde Weber, Christoph Schwarzkopf, Helmut Kreuzer
  • Publication number: 20110043059
    Abstract: An alternating-current generator, in particular a three-phase generator, for a motor vehicle, having a rotor including north and south poles, particularly having claw-pole fingers extending in the axial direction and alternating as north and south poles at the rotor's periphery, a stator having a magnetic core, especially laminated core, having slots and a stator winding disposed in the magnetic core's slots, the stator winding having winding overhangs that are coolable by an approximately radial air flow produced by at least one fan mounted at the rotor, the stator being situated opposite the rotor, and the stator and the rotor having defined positions relative to each other, the multiphase stator winding being made up of winding elements, at least one winding element having more than two sections inserted in slots, and at least one winding element having more than one reversal section which brings about a change in the radial position.
    Type: Application
    Filed: January 2, 2008
    Publication date: February 24, 2011
    Inventors: Gert wolf, Thomas Berger, Eberhard RAU, Alexander Shendi, Helmut Kreuzer, Christoph Schwarzkopf
  • Publication number: 20090100665
    Abstract: The invention relates to a method for producing a bar winding (18) for the stator (16) of an electric machine, especially of a claw pole generator for motor vehicles. Said stator has at least four conducting segments (36) in every coil head (45, 46) which are radially superposed and interconnected in pairs. In this manner, a resistance welding method can be used, the welding current (I) being guided through the ends (42) of the conductor pairs in a partially radial and in a partially axial manner in relation to the rotor axis (27) in the fusion zones (40).
    Type: Application
    Filed: April 10, 2007
    Publication date: April 23, 2009
    Applicant: ROBERT BOSCH GMBH
    Inventors: Thomas Berger, Christoph Schwarzkopf