Patents by Inventor Christophe Chaput

Christophe Chaput has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11794249
    Abstract: This machine includes a horizontal receiving surface which is constituted by the bottom of a vat, the vat having a width and a length, and a device for supplying and spreading a suspension which includes a suspension applicator and an external tank, the applicator including a suspension reserve fed from the external tank, at least one vacuum-forming device in the reserve and at least one hole connected to the reserve and formed facing the surface the vacuum forming device being controlled to regulate the amount of suspension released from the hole, the applicator being arranged along the width of the vat and having at least the printing width and being configured to translate along the length of the vat to be able to apply suspension through the hole onto the surface.
    Type: Grant
    Filed: November 26, 2021
    Date of Patent: October 24, 2023
    Assignee: S.A.S 3DCERAM-SINTO
    Inventors: Richard Gaignon, Christophe Chaput, Jean Pastora, Jean Luc Soumard, Thomas Cointepas
  • Publication number: 20220332648
    Abstract: Disclosed is a curable composition for the manufacture, by stereolithography, of a green part made of a ceramic or metallic material, the curable composition including at least one ceramic and/or metallic powder; at least one polymerizable monomer and/or oligomer; at least one initiator for the polymerization of the polymerizable monomer(s) and/or oligomer(s). The initiator(s) are selected from iodonium, sulphonium and diazonium salts and onium salts in combination with at least one amine and/or at least one phosphine to form a charge transfer complex. The initiator(s) may generate the initiation of a thermal polymerization under the exposure to at least one source of UV, visible or IR irradiation.
    Type: Application
    Filed: April 8, 2022
    Publication date: October 20, 2022
    Inventors: Christophe CHAPUT, Richard GAIGNON, Cindy SCHICK, Stéphane SCHWEIZER, Mariem BOUZRATI-ZERELLI, Jacques LALEVÉE
  • Patent number: 11365157
    Abstract: On a working platform of a stereolithography machine, is manufactured, by the technique of additive manufacturing, simultaneously but separately, from a same pasty photocurable ceramic composition: a green assembly made up of a support of the green piece and of the green piece on the support, the free surface of the latter imprinted by a first face of the green piece; and a green ceramic shaper whose free surface bears the imprint of a second face of the green piece opposed to the first face; in a kiln, is placed, on the green shaper thus obtained with its imprint turned upwards, the green assembly thus obtained with its green piece turned downwards in order for it to be received in the imprint of the shaper, and the green piece thus held between the shaper and the support is subjected to debinding and to sintering.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: June 21, 2022
    Assignee: S.A.S. 3DCERAM-SINTO
    Inventors: Christophe Chaput, Richard Gaignon
  • Publication number: 20220161323
    Abstract: This machine includes a horizontal receiving surface which is constituted by the bottom of a vat, the vat having a width and a length, and a device for supplying and spreading a suspension which includes a suspension applicator and an external tank, the applicator including a suspension reserve fed from the external tank, at least one vacuum-forming device in the reserve and at least one hole connected to the reserve and formed facing the surface the vacuum forming device being controlled to regulate the amount of suspension released from the hole, the applicator being arranged along the width of the vat and having at least the printing width and being configured to translate along the length of the vat to be able to apply suspension through the hole onto the surface.
    Type: Application
    Filed: November 26, 2021
    Publication date: May 26, 2022
    Inventors: Richard GAIGNON, Christophe CHAPUT, Jean PASTORA, Jean Luc SOUMARD, Thomas COINTEPAS
  • Publication number: 20210362231
    Abstract: The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.
    Type: Application
    Filed: August 9, 2021
    Publication date: November 25, 2021
    Inventors: Richard GAIGNON, Christophe CHAPUT, Marc NGUYEN
  • Patent number: 11090725
    Abstract: The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.
    Type: Grant
    Filed: August 20, 2018
    Date of Patent: August 17, 2021
    Assignee: S.A.S 3DCERAM-SINTO
    Inventors: Richard Gaignon, Christophe Chaput, Marc Nguyen
  • Publication number: 20210024422
    Abstract: Disclosed is a method for manufacturing, by stereolithography, a green part made of a ceramic or metallic material. Layers based on a curable composition including: the ceramic or metallic material formed by at least one ceramic or metallic powder, respectively, and an organic part including at least one monomer and/or oligomer and at least one initiator for the polymerization of the one or more monomers and/or oligomers, are successively cured by the polymerization according to a pattern defined for each layer. The first layer formed on a construction platform, each other layer being formed and then cured on the preceding layer. As an initiator, at least one thermal initiator is used capable of generating the initiation of a thermal polymerization by the thermal energy released by the ceramic or metallic material, respectively, during exposure to at least one irradiation source chosen from UV, visible or IR irradiation sources.
    Type: Application
    Filed: July 22, 2020
    Publication date: January 28, 2021
    Inventors: Christophe CHAPUT, Richard GAIGNON, Cindy SCHICK
  • Publication number: 20210008757
    Abstract: A device for applying a paste in layers for a machine for manufacturing ceramic pieces by stereolithography, the device including a blade holder configured to be moved in translation; a blade element made of one of a blade and at least two parallel blades, the blade element being arranged on the blade holder and being configured to scrape, during the translational movement of the blade holder, a mass of paste brought in front of the blade element in order to spread the mass of paste into a layer; and a paste distributing component arranged in front of the blade element, wherein the paste distributing component consists of a shield for pushing the paste, the shield being formed of an elongate part including a vertical portion in assembled position on the device, the vertical portion of the shield being secured to the blade element while leaving the lower border region of the blade element free in order to allow the scraping of the paste, an upper portion of the elongated part being further folded in the direct
    Type: Application
    Filed: July 8, 2020
    Publication date: January 14, 2021
    Inventors: Christophe CHAPUT, Richard GAIGNON, Marc NGUYEN, Nicolas ROUSSELET
  • Patent number: 10639156
    Abstract: Disclosed is a synthetic block intended for filling in a bone defect. The block is made up of a part made of ceramic material which has a shape that enables same to fill in the bone defect, and which is capable of being stabilized once placed in the bone defect, a three-dimensional network of channels communicating with one another being formed at least partially in the part such as to allow through the fluids and cells that enable revascularization with a view to cell growth once the part is in place in the bone defect, the channels opening onto each surface of the bone defect in contact with the part once it is placed in the bone defect.
    Type: Grant
    Filed: October 12, 2015
    Date of Patent: May 5, 2020
    Assignee: S.A.S. 3DCERAM-SINTO
    Inventors: Richard Gaignon, Christophe Chaput
  • Publication number: 20190177239
    Abstract: On a working platform of a stereolithography machine, is manufactured, by the technique of additive manufacturing, simultaneously but separately, from a same pasty photocurable ceramic composition: a green assembly made up of a support of the green piece and of the green piece on the support, the free surface of the latter imprinted by a first face of the green piece; and a green ceramic shaper whose free surface bears the imprint of a second face of the green piece opposed to the first face; in a kiln, is placed, on the green shaper thus obtained with its imprint turned upwards, the green assembly thus obtained with its green piece turned downwards in order for it to be received in the imprint of the shaper, and the green piece thus held between the shaper and the support is subjected to debinding and to sintering.
    Type: Application
    Filed: December 11, 2018
    Publication date: June 13, 2019
    Inventors: Christophe CHAPUT, Richard GAIGNON
  • Publication number: 20190054529
    Abstract: A computer model of the at least one piece to be manufactured is built up by computer-aided design; on a working tray, the piece is formed from a ceramic or metallic photocurable composition. At least one sacrificial organic material different from the basic CPCb or MPCb is prepared; successive CPCb or MPCb layers are formed, the following steps being carried out to form hollow parts of the piece and/or to insert at least one part into another ceramic or metallic material: forming a recess in a cured CPCb or MPCb layer from the upper surface thereof; depositing in the recess a MOS or CPCa or MPCa to fill; curing the MOS or CPCa or MPCa in the recess to obtain a hard horizontal surface at the same level as the nearby CPCb or MPCb layer.
    Type: Application
    Filed: August 20, 2018
    Publication date: February 21, 2019
    Inventors: Richard Gaignon, Christophe Chaput
  • Publication number: 20190054528
    Abstract: The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.
    Type: Application
    Filed: August 20, 2018
    Publication date: February 21, 2019
    Inventors: Richard Gaignon, Christophe Chaput, Marc Nguyen
  • Publication number: 20190015899
    Abstract: In a method of manufacturing, before making the first layer: the working tray is covered with a support sheet able to be biased against it, forming a rigid and fixed surface for receiving the successive layers, which is able to hold thereon the successive layers as formed; and the support sheet is biased against the working tray; the green piece is formed by the technique of additive manufacturing; and when the green piece is thus formed, the biasing is suppressed in order to detach, from the tray, the support sheet on which the green piece is located with the portion of the photocurable composition which has not been cured; the non-cured photocurable composition portion is removed; and the green piece is unhooked from the support sheet.
    Type: Application
    Filed: July 13, 2018
    Publication date: January 17, 2019
    Inventors: Christophe CHAPUT, Richard GAIGNON
  • Publication number: 20180250845
    Abstract: Disclosed is a method for manufacturing a piece, especially a green piece made of ceramic material, by the technique of additive manufacturing according to which layers of a photocurable paste are successively allowed to cure according to a pattern defined for each layer, the first layer being formed on a working surface on a working tray, each layer, before curing according to a defined pattern, being spread by scraping by one scraping blade or parallel scraping blades from an amount of paste supplied onto the working tray, which is lowered upon each formation of a layer. Upon each formation of a layer, the amount of paste necessary to form the layer is dispensed onto the working surface, from at least one nozzle which is moved in front of the scraping blade, or in the case of parallel scraping blades, in front of the front scraping blade.
    Type: Application
    Filed: February 15, 2018
    Publication date: September 6, 2018
    Inventors: Richard GAIGNON, Christophe CHAPUT
  • Publication number: 20170355100
    Abstract: Disclosed is a method for manufacturing a green piece made of ceramic material by the technique of additive manufacturing according to which layers of a photocurable paste are successively allowed to cure by irradiation according to a pattern defined for each layer, the first layer being formed on a working surface on a working tray, each layer, before curing, being spread by scraping a paste mass provided on the working tray, which is lowered upon each formation of a layer. According to the disclosure, when spreading at least one of the photocurable paste layers, at least one scraping blade in working position, in addition to its scraping motion or so-called pass motion, is allowed to go back and forth in its plane, according to a so-called vibration motion.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 14, 2017
    Inventors: Vincent PATELOUP, Victor CHARTIER, Christophe CHAPUT
  • Publication number: 20170304056
    Abstract: Disclosed is a synthetic block intended for filling in a bone defect. The block is made up of a part made of ceramic material which has a shape that enables same to fill in the bone defect, and which is capable of being stabilized once placed in the bone defect, a three-dimensional network of channels communicating with one another being formed at least partially in the part such as to allow through the fluids and cells that enable revascularization with a view to cell growth once the part is in place in the bone defect, the channels opening onto each surface of the bone defect in contact with the part once it is placed in the bone defect.
    Type: Application
    Filed: October 12, 2015
    Publication date: October 26, 2017
    Inventors: Richard GAIGNON, Christophe CHAPUT
  • Patent number: 9192475
    Abstract: A cranial implant designed to fill a cranial defect of the skull of a mammal or a human, wherein the cranial implant is made of biocompatible ceramic and includes an implant body having a shape and size substantially matching the shape and size of the cranial defect to be filled, wherein the implant body includes an outer face facing outside the skull and an inner face facing inside the skull when the implant disposed on the skull, characterized in that the implant includes one or more reinforcing members protruding from the inner face of the implant body. A method of manufacturing the cranial implant is also described.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: November 24, 2015
    Assignee: 3DCERAM
    Inventors: Christophe Chaput, Richard Gaignon, Joël Brie
  • Publication number: 20120310365
    Abstract: A cranial implant designed to fill a cranial defect of the skull of a mammal or a human, wherein the cranial implant is made of biocompatible ceramic and includes an implant body having a shape and size substantially matching the shape and size of the cranial defect to be filled, wherein the implant body includes an outer face facing outside the skull and an inner face facing inside the skull when the implant disposed on the skull, characterized in that the implant includes one or more reinforcing members protruding from the inner face of the implant body. A method of manufacturing the cranial implant is also described.
    Type: Application
    Filed: May 18, 2012
    Publication date: December 6, 2012
    Applicant: 3DCERAM
    Inventors: Christophe CHAPUT, Richard GAIGNON, Joël BRIE
  • Publication number: 20120245024
    Abstract: A method for manufacturing a catalyst support, includes, in the following order, the steps of: (a) shaping a non-sintered porous ceramic base support; (b) depositing, on at least part of the surface of the non-sintered porous ceramic base support, a suspension of ceramic powder in a solvent or a mixture of solvents so as to form an interface layer able to increase the surface area of the base support; (c) sintering the base support, at least partially coated with the suspension. This method allows to economically and rapidly manufacture catalyst supports, and especially burners for fragrance diffuser.
    Type: Application
    Filed: March 23, 2012
    Publication date: September 27, 2012
    Applicant: 3DCERAM
    Inventors: Christophe CHAPUT, Richard GAIGNON, Pascal DEL GALLO
  • Publication number: 20080318759
    Abstract: Process for producing a ceramic part from a ceramic powder, comprising the following successive steps: a step (a) of deagglomerating the ceramic powder in liquid phase; a step (b) of incorporating pore formers into the powder dispersion prepared in step (a); a step (c) of removing the liquid medium from the dispersion prepared in step (b); a step (d) of forming agglomerates form the powders obtained in step (c); a step (e) of removing the binder from the preform prepared in step (d); and a step (f) of sintering the binderless part prepared in step (e).
    Type: Application
    Filed: November 3, 2006
    Publication date: December 25, 2008
    Applicant: L'Air Liquide Societe Anonyme Pour L'Exloitation Des Procedes Georges Claude
    Inventors: Nicolas Richet, Pascal Del-Gallo, Laetitia epouse Pajot Trebuchaire, Christophe Chaput