Abstract: An electronics package for an alternator includes an electrically conductive carrier member and a terminal assembly engaging the carrier member. The carrier member includes an inner side, an outer side, and at least one passage extending from the inner side to the outer side. A plurality of switches are connected to the carrier member. The terminal assembly includes an electrically insulative portion and a plurality of electrical traces extending through the electrically insulative portion. The electrically insulative portion includes a post extending through the at least one passage of the carrier member, a first shoulder engaging the outer side of the carrier member, and a second shoulder engaging the inner side of the carrier member. The post, the first shoulder, and second shoulder are all formed as a unitary component.

Abstract: A method includes resistance brazing using high-phosphorous electroless nickel (EN) plating both as a resistance path and as a flux. A method for fixing an electrical terminal to a pair of copper conductor bus strips includes the steps of plating the electrical terminal with high-phosphorous EN, placing the EN-plated terminal between the bus strips, and resistance brazing the terminal to the bus strips using the EN plating both as a resistance path and as a flux. A method of providing a high current electrical connection includes the steps of extending a terminal from a bottom surface of an electrical module, plating the terminal extension with high-phosphorous EN, placing a bus conductor into abutment with the plated terminal extension, and resistance brazing the bus conductor to the plated terminal extension using the high-phosphorous electroless nickel as a resistance path.

Abstract: An electric machine component includes a rotor assembly having at least one claw pole member having a number of pole members, an outer fan member support surface, and a central hub projecting from the outer fan member support surface. The central hub includes an anti-rotation member and a substantially planar bearing surface.

Abstract: An alternator fan includes a base member having a central hub, an outer peripheral edge, and a web that extends between the central hub and the outer peripheral edge, and a plurality of openings extending through web. A plurality of fan blade elements is arranged in corresponding ones of each of the plurality of openings.

Abstract: A battery pack apparatus comprising a first cell bank and a laminated cooling plate. The first cell bank includes a first tray and at least one battery cell coupled to the tray. The laminated cooling plate being in contact with the first cell bank and including a plurality of face sheets and a plurality of internal sheets. The face sheets forming a fluid inlet and a fluid outlet. The plurality of internal sheets forming a plurality of fluid passages connecting the fluid inlet to the fluid outlet. The internal sheets further formed to include fluid pathways defining the fluid passages wherein none of the fluid pathways individually defining an uninterrupted flow path.