Abstract: Disclosed herein is a multilayer, composite nonwoven material comprising a first’ fibrous nonwoven web having 1 an interior face in contact with an interior face of a second fibrous nonwoven web and a resin binding the fibers in the first and second webs; the fibers of the first web comprising staple length fibers having an. average denier in the range of about 0.9 to about 4.5 and the fibers of the second web comprising staple length fibers having an average denier in the range of about 2.0 to about 6.5, the first web having a different resin binder content than the second web. A fabric formed from the nonwoven material, a fluid filter, and a method of making the nonwoven material also are disclosed.

Abstract: The present disclosure relates generally to a nonwoven filtration media comprising a bonded mix of different, discontinuous, thermoplastic resin fibers and optionally discontinuous cellulosic fibers. The nonwoven media has an advantageous combination of stiffness, foldability, efficiency and the ability to retain a fold. The nonwoven media can be thermally bonded during the production process. The advantageous combination of mechanical properties allow the disclosed nonwoven media to accept and retain folds and pleats better than some conventional filtration materials while the mix of different fibers provides desirable filtration properties.

Abstract: The present disclosure relates generally to a nonwoven filtration media comprising a bonded mix of different, discontinuous, thermoplastic resin fibers and optionally discontinuous cellulosic fibers. In some embodiments a tackifier is added to the nonwoven filtration media to provide a sticky or adhesive surface on the fibers. The nonwoven media has an advantageous combination of stiffness, foldability, efficiency and the ability to retain a fold. The nonwoven media can be thermally bonded during the production process. The advantageous combination of mechanical properties allow the disclosed nonwoven media to accept and retain folds and pleats better than some conventional filtration materials while the mix of different fibers provides desirable filtration properties.

Abstract: The present invention relates to a method for forming a non-woven fibrous web comprised of aramid fibers and aramid fibrid which comprises forming a foam furnish by agitating the fibers and fibrid in a foamed medium, and passing the foam furnish onto a screen and defoaming the furnish. In effectively agitating the aramid fibers in the foamed medium, the agitating means is mounted for displacement within the foamed medium and includes a convex leading surface facing in the direction of displacement. The leading surface includes upper and lower portions converging in the direction of displacement to form a generally convex leading surface and driving means for displacing the agitating means in the direction of displacement for dispersing and mutually separating the aramid fibers within the foamed medium.

Abstract: The present invention relates to a method for forming a non-woven fibrous web comprised of aramid fibers and aramid fibrid which comprises forming a foam furnish by agitating the fibers and fibrid in a foamed medium, and passing the foam furnish onto a screen and defoaming the furnish. In effectively agitating the aramid fibers in the foamed medium, the agitating means is mounted for displacement within the foamed medium and includes a convex leading surface facing in the direction of displacement. The leading surface includes upper and lower portions converging in the direction of displacement to form a generally convex leading surface and driving means for displacing the agitating means in the direction of displacement for dispersing and mutually separating the aramid fibers within the foamed medium.

Abstract: The present invention relates to an apparatus for effectively agitating non-cellulosic fibers in a foamed medium, comprising agitating means mounted for displacement within the foamed medium and including a leading surface facing in the direction of displacement. The leading surface includes upper and lower portions converging in the direction of displacement to form a generally convex leading surface and driving means for displacing the agitating means in the direction of displacement for dispersing and mutually separating the metal fibers within the foamed medium. The present invention further relates to a method for forming a non-woven fibrous web comprised of non-cellulosic fibers which comprises forming a foam furnish by agitating the fibers in a foamed medium with the aforedescribed apparatus, and passing the foam furnish onto a screen and defoaming the furnish.

Abstract: The present invention relates to an apparatus for effectively agitating non-cellulosic fibers in a foamed medium, comprising agitating means mounted for displacement within the foamed medium and including a leading surface facing in the direction of displacement. The leading surface includes upper and lower portions converging in the direction of displacement to form a generally convex leading surface and driving means for displacing the agitating means in the direction of displacement for dispersing and mutually separating the metal fibers within the foamed medium. The present invention further relates to a method for forming a non-woven fibrous web comprised of non-cellulosic fibers which comprises forming a foam furnish by agitating the fibers in a foamed medium with the aforedescribed apparatus, and passing the foam furnish onto a screen and defoaming the furnish.

Abstract: The present invention relates to a method for forming a non-woven fibrous web comprised of refractory fibers which comprises forming a foam furnish by agitating the fibers in a foamed medium, and passing the foam furnish onto a screen and defoaming the furnish. The present invention employs a unique apparatus for effectively agitating the refractory fibers in the foamed medium, the agitating means being mounted for displacement within the foamed medium and including a convex leading surface facing in the direction of displacement. The leading surface includes upper and lower portions converging in the direction of displacement to form a generally convex leading surface and driving means for displacing the agitating means in the direction of displacement for dispersing and mutually separating the metal fibers within the foamed medium.