Patents by Inventor Christopher Cavallaro

Christopher Cavallaro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9433827
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: September 6, 2016
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Publication number: 20150072807
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Application
    Filed: November 12, 2014
    Publication date: March 12, 2015
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Patent number: 8907040
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: December 9, 2014
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Patent number: 8454455
    Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that increases toward the at least one intermediate vapor barrier layer.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: June 4, 2013
    Assignee: Acushnet Company
    Inventor: Christopher Cavallaro
  • Patent number: 8329850
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: December 11, 2012
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Publication number: 20120295737
    Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that increases toward the at least one intermediate vapor barrier layer.
    Type: Application
    Filed: August 6, 2012
    Publication date: November 22, 2012
    Inventor: Christopher Cavallaro
  • Patent number: 8251839
    Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that either increases or decreases toward the at least one intermediate vapor barrier layer.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: August 28, 2012
    Assignee: Acushnet Company
    Inventor: Christopher Cavallaro
  • Publication number: 20120157237
    Abstract: The present invention is directed towards a method of forming a multilayer golf ball which comprises a core, an inner cover layer and an outer cover layer. The steps include forming a golf ball core; molding an inner cover layer around said golf ball core with a material having a first shore D hardness; and casting an outer cover layer around said inner cover layer and golf ball core with a thermoset material having a second shore D hardness less than the first. The core is comprised of a center made from a first rubber based material and an outer layer formed from a second rubber based material. Preferably, the first rubber based material has about 15 to 25 parts of a crosslinking agent per hundred parts of rubber and the second rubber based material has about 20 to 40 parts of a crosslinking agent per hundred parts of rubber.
    Type: Application
    Filed: February 6, 2012
    Publication date: June 21, 2012
    Applicant: Acushnet Company
    Inventors: Edmund A. HEBERT, Christopher CAVALLARO
  • Patent number: 8161903
    Abstract: A method of forming a water vapor barrier layer to a core of a golf ball is provided. The method includes placing the core of the golf ball into a vapor barrier composition, withdrawing the lifting device, and spinning and optionally oscillating the core within the composition for a time sufficient for the composition to form a layer on the core. The present invention also provides an apparatus that can be used to form a water vapor barrier layer.
    Type: Grant
    Filed: October 14, 2010
    Date of Patent: April 24, 2012
    Assignee: Acushnet Company
    Inventors: Matthew F. Hogge, Christopher Cavallaro, Richard Foukes, Michael J. Sullivan, William E. Morgan, Kevin M. Harris
  • Patent number: 8137211
    Abstract: A multilayer golf ball including a solid center having a center hardness, a plurality of laminates cut into a plurality of shapes formed around the center to create an inner ball, and a cover formed around the inner ball, wherein the plurality of layers can include at least a first layer having a hardness greater than the center hardness and a second layer having a hardness greater than the first layer hardness, and optionally a third layer disposed between the first and the second layers having a hardness greater than the first layer hardness.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: March 20, 2012
    Assignee: Acushnet Company
    Inventors: Jeffery L. Dalton, Herbert C. Boehm, Christopher Cavallaro
  • Patent number: 8109843
    Abstract: The present invention is directed towards a method of forming a multilayer golf ball which comprises a core, an inner cover layer and an outer cover layer. The steps include forming a golf ball core; molding an inner cover layer around said golf ball core with a material having a first shore D hardness; and casting an outer cover layer around said inner cover layer and golf ball core with a thermoset material having a second shore D hardness less than the first. The core is comprised of a center made from a first rubber based material and an outer layer formed from a second rubber based material. Preferably, the first rubber based material has about 15 to 25 parts of a crosslinking agent per hundred parts of rubber and the second rubber based material has about 20 to 40 parts of a crosslinking agent per hundred parts of rubber.
    Type: Grant
    Filed: June 28, 2010
    Date of Patent: February 7, 2012
    Assignee: Acushnet Company
    Inventors: Edmund A. Hebert, Christopher Cavallaro
  • Patent number: 8066928
    Abstract: A method of forming a water vapor barrier layer to a core of a golf ball is provided. The method includes placing the core of the golf ball into a vapor barrier composition, withdrawing the lifting device, and spinning and optionally oscillating the core within the composition for a time sufficient for the composition to form a layer on the core. The present invention also provides an apparatus that can be used to form a water vapor barrier layer.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: November 29, 2011
    Assignee: Acushnet Company
    Inventors: Matthew F. Hogge, Christopher Cavallaro, Richard Foukes, Michael J. Sullivan, William E. Morgan, Kevin M. Harris
  • Publication number: 20110287865
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Application
    Filed: August 5, 2011
    Publication date: November 24, 2011
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Patent number: 8043170
    Abstract: The present invention is directed to golf balls having at least one layer formed from a saturated polyurethane composition. The polyurethane is the product of a reaction between an H12MDI/PTMEG-based prepolymer and a polycaprolactone curing agent. Golf balls of the present invention include one-piece, two-piece, multi-layer, and wound golf balls. The composition may be present in any one or more of a core layer, a cover layer, or an intermediate layer.
    Type: Grant
    Filed: October 7, 2010
    Date of Patent: October 25, 2011
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Patent number: 7994269
    Abstract: Golf equipment including compositions including castable formulations that have low material hardness and increased shear resistance. The compositions may be used in any layer of a golf ball including cores, intermediate layers, and covers and result in high spin rates.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: August 9, 2011
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Christopher Cavallaro
  • Publication number: 20110190076
    Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that either increases or decreases toward the at least one intermediate vapor barrier layer.
    Type: Application
    Filed: April 11, 2011
    Publication date: August 4, 2011
    Inventor: Christopher Cavallaro
  • Patent number: 7951015
    Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that either increases or decreases toward the at least one intermediate vapor barrier layer.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: May 31, 2011
    Assignee: Acushnet Company
    Inventor: Christopher Cavallaro
  • Patent number: 7935288
    Abstract: A method for making a multilayer golf ball including a solid center having a center hardness, a plurality of laminates cut into a plurality of shapes formed around the center to create an inner ball, and a cover formed around the inner ball, wherein the plurality of layers can include at least a first layer having a hardness greater than the center hardness and a second layer having a hardness greater than the first layer hardness, and optionally a third layer disposed between the first and the second layers having a hardness greater than the first layer hardness.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: May 3, 2011
    Assignee: Acushnet Company
    Inventors: William Brum, Jeffrey L. Dalton, Herbert C. Boehm, Christopher Cavallaro
  • Publication number: 20110023774
    Abstract: A method of forming a water vapor barrier layer to a core of a golf ball is provided. The method includes placing the core of the golf ball into a vapor barrier composition, withdrawing the lifting device, and spinning and optionally oscillating the core within the composition for a time sufficient for the composition to form a layer on the core. The present invention also provides an apparatus that can be used to form a water vapor barrier layer.
    Type: Application
    Filed: October 14, 2010
    Publication date: February 3, 2011
    Inventors: Matthew F. Hogge, Christopher Cavallaro, Richard Foukes, Michael J. Sullivan, William E. Morgan, Kevin M. Harris
  • Publication number: 20110028244
    Abstract: The present invention is directed to golf balls having at least one layer formed from a saturated polyurethane composition. The polyurethane is the product of a reaction between an H12MDI/PTMEG-based prepolymer and a polycaprolactone curing agent. Golf balls of the present invention include one-piece, two-piece, multi-layer, and wound golf balls. The composition may be present in any one or more of a core layer, a cover layer, or an intermediate layer.
    Type: Application
    Filed: October 7, 2010
    Publication date: February 3, 2011
    Inventors: Shawn Ricci, Christopher Cavallaro