Abstract: A golf ball comprising a core and a cover disposed about the core, wherein the core comprises a center and an outer core layer, and the cover comprises an inner cover layer and an outer cover layer; and wherein the center has an outer diameter from about 0.375 inches to about 1.4 inches and deflection of greater than about 4.5 mm under a load of 100 Kg; the outer core layer has an outer diameter of from about 1.4 in to about 1.62 in; the inner cover layer has an outer diameter of greater than about 1.58 in and a material hardness of less than about 72 Shore D; and the outer cover layer has a hardness of greater than about 50 Shore D and a material hardness of less than about 50 Shore D.

Abstract: The present invention is directed towards a multi-layer golf ball which comprises a core, a cover layer and at least one intermediate layer disposed between the core and cover, wherein the intermediate layer comprises a polyether-type polyurethane and optionally, a second thermoplastic component such as polyetherester block copolymer, polyesterester block copolymer, polyetheramide block copolymer, dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, thermoplastic polyesters, metallocene polymer or blends thereof and a density-modifying filler such as zinc oxide, titanium dioxide or blends thereof.

Abstract: A golf ball comprising a core of one or more layers, a cover layer of one or more layers and a mantle layer disposed between the core and the cover. The mantle layer comprises a thermoplastic material, preferably having a hardness of greater than 60 Shore D and a Bashore resilience of greater than 34 and a vicat point of greater than 350° F.

Abstract: The disclosed invention provides a golf ball including a core and a cover of at least two layers, wherein the at least one cover layer includes an inner cover layer of at least one ionomer resin and an outer cover formed from a polymer blend including at least one grafted metallocene-catalyzed polymer and at least one ionomer neutralized with a metal cation, and optionally, a non-grafted metallocene-catalyzed polymer.

Abstract: The present invention is directed to a method of making a golf ball comprising the steps of cooling a golf ball subassembly such that the golf ball subassembly undergoes a volumetric reduction, and applying a cover layer over the volumetrically reduced golf ball subassembly. The method can further include a three-step curing process after applying the cover layer. The three-steps include maintaining mold halves containing the covered subassembly at a first temperature, heating the mold halves to a second temperature, then maintaining the mold halves at a third temperature. Also, the method can include cooling the cover materials in a mixer so that higher levels of catalyst can be used.

Abstract: The present invention is directed towards a multi-layered core golf ball that comprises a center, a cover and a thin laminate comprising of at least one core layer formed around the center to create an inner ball, wherein the laminate includes at least one outer core layer that is relatively stiff and hard relative to the center, at least one outermost core layer that is heavily filled with a density increasing material and at least one core layer that functions as a moisture vapor barrier. One core layer may serve to provide all the functions in a single layer.

Abstract: This invention is directed to golf balls including one or more foamed, microcellular materials. The invention also encompasses methods of controlling or adjusting one or more material properties or the weight distribution of a golf ball, and methods of forming golf balls including such microcellular materials.

Abstract: A method for making a multilayer golf ball including a solid center having a center hardness, a plurality of laminates cut into a plurality of shapes formed around the center to create an inner ball, and a cover formed around the inner ball, wherein the plurality of layers can include at least a first layer having a hardness greater than the center hardness and a second layer having a hardness greater than the first layer hardness, and optionally a third layer disposed between the first and the second layers having a hardness greater than the first layer hardness.

Abstract: The present invention is directed towards a multi-layer golf ball which comprises a core, a cover layer and at least one intermediate layer disposed between the core and cover, wherein the intermediate layer comprises a polyether-type polyurethane and optionally, a second thermoplastic component such as polyetherester block copolymer, polyesterester block copolymer, polyetheramide block copolymer, dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, thermoplastic polyesters, metallocene polymer or blends thereof and a density-modifying filler such as zinc oxide, titanium dioxide or blends thereof.

Abstract: A golf ball comprising a core and a cover, wherein the core comprises a blend of a first polybutadiene-based material and a second polybutadiene-based material pre-impregnated with at least about 50 weight percent of a filler.

Abstract: The present invention relates to golf balls having improved adhesion between adjacent layers, as well as methods for making golf balls having such improved adhesion. In particular, the golf balls of the present invention comprise a cover, a core and optionally one or more intermediate layers disposed between the cover and the core, wherein the outer surface of the core, an intermediate layer(s) or both the core and the intermediate layers has a finely textured surface profile integrally molded in the outer surface thereof. The finely textured surface profile comprises a plurality of peaks having a maximum depth of about 2 mils to about 15 mils.

Abstract: A golf ball and a method of making a golf ball that includes a center formed from a material including polybutadiene and having a high resilience, at least one cover layer formed of a material including polyurethane, and at least one wound layer of a tensioned material windings between the center and the cover. The polyurethane composition is formed from the reaction product of at least a prepolymer of a polyisocyanate and a polyol, and a diamine curing agent. The polybutadiene composition includes a butadiene polymer with a resilience index greater than about 40 and a weight average molecular weight greater than about 200,000. Such golf balls can have a coefficient of restitution that is optimized for low swing speed players. The wound layer of the present invention may be applied to golf balls having liquid or solid centers to achieve desired golf ball characteristics.

Abstract: The present invention is directed towards a multi-layer golf ball which comprises a core, a cover layer and at least one intermediate layer disposed between the core and cover, wherein the intermediate layer comprises a glycidyl polymer and optionally, a second thermoplastic component such as polyetherester block copolymer, polyesterester block copolymer, polyetheramide block copolymer, dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, thermoplastic polyesters, metallocene polymer or blends thereof and a density-modifying filler such as zinc oxide, titanium dioxide or blends thereof. Further, in a preferred embodiment, the core has a compression less than 60, the finished ball has a COR of greater than about 0.78, the intermediate layer has a specific gravity of greater than about 1.2 and the cover has a Shore D hardness of about 54 to about 72.

Abstract: The present invention is directed towards a high-spin multi-layer golf ball which comprises a core with a Shore D hardness of preferably greater than about 30, and a mantle layer disposed between the core and a cover layer, wherein the mantle layer has a Shore D hardness greater than 60 and a resilience of greater than 34. Preferably, the mantle layer is comprised essentially of dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, metallocene polymer, thermoset materials or blends thereof. Preferably, the mantle layer has a specific gravity of greater than 1, and the core has a specific gravity of less than 1.2.

Abstract: An improved golf ball comprising a center having a first hardness, a first layer surrounding the center, comprised of a second material, a second layer surrounding the first layer, comprised of a third material, a third layer surrounding the second layer, comprised of a fourth material, and a cover of a cover material surrounding the third layer wherein each layer has a different hardness.

Abstract: A golf ball comprising a core and a cover disposed about the core, wherein the core comprises a center and at least one outer core layer adjacent the center, and the cover comprises at least one inner cover layer and an outer cover layer, wherein the center has an outer diameter from about 0.375 in to about 1.4 in and deflection of greater than about 4.5 mm under a load of 100 Kg, the outer core layer has an outer diameter of from about 1.4 in to about 1.62 in, the inner cover layer has an outer diameter of greater than about 1.58 in and a material hardness of less than about 72 Shore D, and the outer cover layer has a hardness of greater than about 50 Shore D.

Abstract: The present invention is directed towards a multi-layer golf ball which comprises a core, a cover layer and at least one intermediate layer disposed between the core and cover, wherein the intermediate layer comprises a glycidyl polymer and optionally, a second thermoplastic component such as polyetherester block copolymer, polyesterester block copolymer, polyetheramide block copolymer, dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, thermoplastic polyesters, metallocenie polymer or blends thereof and a density-modifying filler such as zinc oxide, titanium dioxide or blends thereof. Further, in a preferred embodiment, the core has a compression less than 60, the finished ball has a COR of greater than about 0.78, the intermediate layer has a specific gravity of greater than about 1.2 and the cover has a Shore D hardness of about 54 to about 72.

Abstract: The invention relates to a solid golf ball having a diameter of less than about 1.70 inches, including a core formed from a rubber base material having a resilience index of at least about 40 and an outer diameter of at least about 1.58 inches, and a cover disposed about the core formed of a material having a Shore D hardness of less than about 65.

Abstract: The present invention is directed towards a method of forming a multilayer golf ball which comprises a core, an inner cover layer and an outer cover layer. The steps include forming a golf ball core; molding an inner cover layer around said golf ball core with a material having a first shore D hardness; and casting an outer cover layer around said inner cover layer and golf ball core with a thermoset material having a second shore D hardness less than the first. The core is comprised of a center made from a first rubber based material and an outer layer formed from a second rubber based material. Preferably, the first rubber based material has about 15 to 25 parts of a crosslinking agent per hundred parts of rubber and the second rubber based material has about 20 to 40 parts of a crosslinking agent per hundred parts of rubber.

Abstract: The present invention is directed towards a multi-layer golf ball which comprises a core, a cover layer and at least one intermediate layers disposed between the core and cover, wherein the intermediate layer comprises an ethylene methacrylic/acrylic acid copolymer and optionally, a second thermoplastic component such as polyetherester block copolymer, polyesterester block copolymer, polyetheramide block copolymer, dynamically vulcanized thermoplastic elastomer, functionalized styrene-butadiene elastomer, thermoplastic polyurethane, thermoplastic polyesters, metallocene polymer or blends thereof and a filler such as zinc oxide, titanium dioxide or blends thereof. Further, in a preferred embodiment, the core has a compression less than 60, the finished ball has a COR (@ 125 ft/sec) of about 0.795 to about 0.815, the intermediate layer has a specific gravity of greater than about 1.2 and the cover has a Shore D hardness of about 60 to about 72.