Abstract: A clutch disc assembly for a friction torque device has a clutch damper assembly which includes a hub defining an axis of rotation and a concentric steel disc. The damper assembly includes a plurality of cushion elements fixed to the steel disc. First and second friction rings are disposed on opposite sides of the cushion elements and are rotatively fixed to the steel disc. First and second friction rings have an equal number of inner circumference and outer circumference keyhole slots defining an equal number of mounting areas. A friction pad is fixed to each mounting area, with friction pads on the first friction ring being in substantial alignment with the friction pads on the second friction ring.

Abstract: A clutch disc assembly for a friction torque device has a clutch damper assembly which includes a hub defining an axis of rotation and a concentric steel disc. The damper assembly includes a plurality of cushion elements fixed to the steel disc. First and second friction rings are disposed on opposite sides of the cushion elements and are rotatively fixed to the steel disc. First and second friction rings have an equal number of inner circumference and outer circumference keyhole slots defining an equal number of mounting areas. A friction pad is fixed to each mounting area, with friction pads on the first friction ring being in substantial alignment with the friction pads on the second friction ring.

Abstract: An embodiment provides a friction clutch apparatus that includes a disk assembly disk. The disk assembly has a disk portion selectively coupled to a first member, and a hub portion selectively coupled to a second member. The hub portion is generally axially aligned with the disk portion. The disk portion is rotatable relative to the hub portion. The disk assembly selectively transmits a torque between the first member and the second member. The disk assembly also includes an energy storage member selectively damping the relative rotation between the disk portion and the hub portion. The damping includes relative rotation between the disk portion and the hub portion. The energy storage member is preloaded, thereby requiring a preselected amount of torque to be applied by one of the disk portion and the hub portion to the other of the disk portion and the hub portion prior to the relative rotation.

Abstract: A clutch fork and clutch housing assembly for use with a motor vehicle clutch includes a clutch housing, a shaft, a fork, a first index mark, and a first washer. The shaft is mounted to the clutch housing and defines an axis of rotation. The fork has a sleeve portion which is disposed over the shaft and is coaxial therewith. The fork has a pair of tines and a lever arm extending from the sleeve portion. The fork is pivotable relative to the clutch housing about the axis of rotation. The first index mark is disposed on the sleeve portion at a first end of the sleeve portion. The first washer is disposed over the shaft and is axially disposed between the first end of the sleeve portion and a corresponding first part of the clutch housing. The first washer is rotatably fixed relative to the clutch housing. An alignment of the first index mark and the second index mark in a clutch-engaged condition indicates one of a worn condition and an unworn condition.

Abstract: A clutch fork and clutch housing assembly for use with a motor vehicle clutch includes a clutch housing, a shaft, a fork, a first index mark, and a first washer. The shaft is mounted to the clutch housing and defines an axis of rotation. The fork has a sleeve portion which is disposed over the shaft and is coaxial therewith. The fork has a pair of tines and a lever arm extending from the sleeve portion. The fork is pivotable relative to the clutch housing about the axis of rotation. The first index mark is disposed on the sleeve portion at a first end of the sleeve portion. The first washer is disposed over the shaft and is axially disposed between the first end of the sleeve portion and a corresponding first part of the clutch housing. The first washer is rotatably fixed relative to the clutch housing. An alignment of the first index mark and the second index mark in a clutch-engaged condition indicates one of a worn condition and an unworn condition.

Abstract: A clutch release assembly for use in a motor vehicle includes a bearing and a housing retaining the bearing. The housing has disposed on its exterior two L-shaped lugs are formed on opposite sides of the housing and extending radially therefrom. The lugs each define a circumferential engagement surface in a plane normal to the axis and face toward the bearing. An axially extending engagement surface is normal to the circumferential engagement surface wherein the tips of the arms of a clutch yoke engage the circumferential engagement surface to axially displace the release assembly. The axially extending surfaces prevent rotation of the housing by engagement with the tips of the arms.

Abstract: A clutch release assembly for use in a motor vehicle includes a bearing and a housing retaining the bearing. The housing has disposed on its exterior two L-shaped lugs are formed on opposite sides of the housing and extending radially therefrom. The lugs each define a circumferential engagement surface in a plane normal to the axis and face toward the bearing. An axially extending engagement surface is normal to the circumferential engagement surface wherein the tips of the arms of a clutch yoke engage the circumferential engagement surface to axially displace the release assembly. The axially extending surfaces prevent rotation of the housing by engagement with the tips of the arms.

Abstract: A clutch release mechanism is slideably disposed over a driven shaft to transfer force from a plurality of levers or springs to a pressure plate. The release mechanism is axially displaced to engage or release a clutch. A modular release mechanism disclosed herein comprises a release sleeve which is slideably disposed on a driven shaft, the release sleeve has an axis of rotation, a first end and a second end. The release sleeve has a lever engagement portion disposed at the first end for contact with a release lever. A bearing is disposed about the axis of rotation and has an inward race and an outer race. The release sleeve has a bearing housing portion disposed at the second end for receiving the bearing. The bearing housing portion has a shoulder for locating the bearing therein.

Abstract: A clutch fork assembly for use with a motor vehicle clutch includes a shaft and a fork. The shaft has an axis of fork rotation at a first location. The fork has a pair of tines and a lever arm. Each tine has a first bearing engagement point at a first bearing distance from the axis of fork rotation. The lever arm has a first linkage engagement point at a first linkage distance from the axis of fork rotation. The link engagement point is a predetermined distance from the bearing engagement point. A first clutch fork lever ratio is established by dividing the first linkage distance by the first bearing distance.

Abstract: An adjustment mechanism for a frictional clutch for a motor vehicle includes a pressure plate, a first annular cam member, a second annular cam member, a cam spring, a cam control finger, an anti-rotation feature, and a control finger drag spring. The pressure plate has an axis of rotation and an engagement surface substantially normal to the axis of rotation. The first annular cam member is concentric with the axis of rotation and has a plurality of first ramped cam surfaces. The first annular cam member is rotatively fixed with respect to the pressure plate. The second annular cam member is rotatable relative to the first annular cam member and has a plurality of second ramped cam surfaces in engagement with the first ramped cam surfaces. The second annular cam member, together with the first annular cam member, define an effective pressure plate thickness. The second annular cam member also has an engagement step at its outer periphery.

Abstract: A clutch release mechanism includes a clutch release sleeve, a clutch release bearing and a clutch release fork. The clutch release sleeve has a lever engagement feature at a first end. The clutch release bearing engages a second end of the clutch release sleeve and has an inner race rotatably fixed to the second end of the clutch release sleeve. The clutch release fork has rollers disposed on each of two arms for engagement with an outer race of the clutch release bearing. The rollers each including a dowel pin with a first end received by a respective fork arm, the dowel pin having a second end encircled by a rotatively mounted tire. The tire has a through bore and a bushing fixedly mounted therein. A retainer is provided for preventing axial displacement of the tire from the second end of the dowel pin.

Abstract: A heavy duty clutch release mechanism includes a clutch release sleeve, a clutch release bearing and a clutch release fork. The clutch release sleeve has a lever engagement feature at a first end. The clutch release bearing engages a second end of the clutch release sleeve and has an inner race rotatably fixed to the second end of the clutch release sleeve. The clutch release fork has rollers disposed on each of two arms for engagement with an outer race of the clutch release bearing.