Abstract: A method for forming a composite apex, the method comprising the steps of: forming a coextruded strip of a first compound and a second compound, wherein the second compound is a compound different than the first compound, wherein the apex is formed from winding the coextruded strip while varying the ratio of the first compound to the second compound.

Abstract: A method and apparatus for forming an apex or an apex in combination with a bead, the method comprising the steps of: winding a strip of rubber onto a rotatable platen to form an apex, wherein the rotatable platen may further include a radially expandable bead chuck for supporting a bead. The rotatable platen may optionally include a nonstick coating such as titanium nitride and optionally include one or more radially oriented bars. The optional one or more radially oriented bars may be movable into a first position flush with the outer surface of the platen, and movable into a second position that preferably is nonflush and protrudes from the outer surface of the platen. The rotatable platen is further optionally retractable from the bead chuck to facilitate removal of the apex from the apparatus.

Abstract: A method for forming a composite tread, the method comprising the steps of forming a coextruded strip of a first compound and a second compound, wherein the first compound is a tread compound, and the second compound is formed from a high-wear compound, wherein the tread is formed from winding the coextruded strip onto the tire building drum while varying the ratio of the first compound to the second compound.

Abstract: A method and apparatus for forming an apex or an apex in combination with a bead, the method comprising the steps of: winding a strip of rubber onto a rotatable platen to form an apex, wherein the rotatable platen may further include a radially expandable bead chuck for supporting a bead. The rotatable platen may optionally include a nonstick coating such as titanium nitride and optionally include one or more radially oriented bars. The optional one or more radially oriented bars may be movable into a first position flush with the outer surface of the platen, and movable into a second position that preferably is nonflush and protrudes from the outer surface of the platen. The rotatable platen is further optionally retractable from the bead chuck to facilitate removal of the apex from the apparatus.

Abstract: A method for forming a composite tread, the method comprising the steps of forming a coextruded strip of a first compound and a second compound, wherein the first compound is a tread compound, and the second compound is formed from a high-wear compound, wherein the tread is formed from winding the coextruded strip onto the tire building drum while varying the ratio of the first compound to the second compound.

Abstract: An improved extruder apparatus is disclosed and which includes a cylindrical barrel having a feed end and a discharge end, the feed end having an inlet in fluid communication with a hopper. The extruder screw is mounted in the cylindrical barrel, and the screw has an outer surface having one or more helical flights mounted thereon, wherein the inlet end of the cylindrical barrel has a support frame mounted thereto, wherein an upper surface of the support frame is connected to a throat of a hopper, wherein an insert is mounted to the support frame and has a lower end which extends down into the cylindrical barrel, wherein the insert has an internal passageway having a first opening on the lower end and a second opening upstream of the screw for relieving the pressure.

Abstract: One or more embodiments of the present invention provide an apparatus for applying a mixture of a first compound and a second compound, the apparatus comprising a first extruder for processing a first compound and a second extruder for processing a second compound, wherein the outlet from the first extruder is in fluid communication with a first channel of a housing, and the outlet from the second extruder is in fluid communication with a second channel of the housing, wherein a gear pump is positioned in each channel, wherein a nozzle is in fluid communication with an outlet of the first channel and an outlet of the second channel, and a coextruded continuous strip is produced. The ratio of the first compound to the second compound may be adjusted instantaneously.

Abstract: One or more embodiments of the present invention provide an apparatus for applying a mixture of a first compound and a second compound, the apparatus comprising a first extruder for processing a first compound and a second extruder for processing a second compound, wherein the outlet from the first extruder is in fluid communication with a first channel of a housing, and the outlet from the second extruder is in fluid communication with a second channel of the housing, wherein a gear pump is positioned in each channel, wherein a nozzle is in fluid communication with an outlet of the first channel and an outlet of the second channel, and a coextruded continuous strip is produced. The ratio of the first compound to the second compound may be adjusted instantaneously.

Abstract: One or more embodiments of the present invention provide an apparatus for applying a mixture of a first compound and a second compound, the apparatus comprising a first extruder for processing a first compound and a second extruder for processing a second compound, wherein the outlet from the first extruder is in fluid communication with a first channel of a housing, and the outlet from the second extruder is in fluid communication with a second channel of the housing, wherein a gear pump is positioned in each channel, wherein a nozzle is in fluid communication with an outlet of the first channel and an outlet of the second channel, and a coextruded continuous strip is produced. The ratio of the first compound to the second compound may be adjusted instantaneously.

Abstract: A method for forming a composite tread, the method comprising the steps of: forming a coextruded strip of a first compound and a second compound, wherein the first compound is a tread compound, and the second compound is formed from a second compound, wherein the tread is formed from winding the coextruded strip onto the tire building drum while varying the ratio of the first compound to the second compound

Abstract: One or more embodiments of the present invention provide a method for applying a dual compound coextruded continuous strip of a first compound and a second compound, the method comprising a first extruder for processing a first compound and a second extruder for processing a second compound, wherein the outlet from the first extruder is in fluid communication with a first channel of a housing, and the outlet from the second extruder is in fluid communication with a second channel of the housing, wherein a gear pump is positioned in each channel, wherein a nozzle is in fluid communication with an outlet of the first channel and an outlet of the second channel, and a coextruded continuous strip is produced. The ratio of the first compound to the second compound may be adjusted instantaneously.

Abstract: One or more embodiments of the present invention provide an apparatus for forming a continuous strip of a first compound that is encapsulated by a second compound. The apparatus allows the mixture ratio of the first compound to the second compound to vary. The first compound may be a sealant, and the second compound may be a rubber.

Abstract: A method for forming a composite tread, the method comprising the steps of: forming a coextruded strip of a first compound and a second compound, wherein the first compound is a tread compound, and the second compound is formed from a second compound, wherein the tread is formed from winding the coextruded strip onto the tire building drum while varying the ratio of the first compound to the second compound

Abstract: A method and apparatus for forming an apex or an apex in combination with a bead, the method comprising the steps of: winding a strip of rubber onto a rotatable platen to form an apex, wherein the rotatable platen may further include a radially expandable bead chuck for supporting a bead. The rotatable platen may optionally include a nonstick coating such as titanium nitride and optionally include one or more radially oriented bars. The optional one or more radially oriented bars may be movable into a first position flush with the outer surface of the platen, and movable into a second position that preferably is nonflush and protrudes from the outer surface of the platen. The rotatable platen is further optionally retractable from the bead chuck to facilitate removal of the apex from the apparatus.

Abstract: A tire having a tread, wherein the tread has an outer shoulder region and an inner shoulder region, wherein each shoulder region is formed from a dual layer strip having a first layer formed of a first compound, and a second layer formed of a second compound, wherein the dual layer strip has a strip ratio of % first compound/% second compound, wherein the outer shoulder region has a strip ratio in the range of 70-95% of the first compound/5-30% of the second compound.

Abstract: A method for forming a composite tread is described, wherein the method includes the steps of selecting a first tread compound having a first desired tread property, and selecting a second tread compound having a second desired property, forming a tread by winding a dual layer strip having a first layer formed of the first tread compound and a second layer formed of the second compound, wherein the tread has a first and second zone, wherein each zone is formed by spirally winding the dual layer strip, wherein the first zone is formed of a dual layer strip having a strip ratio of the volumetric proportion of the first compound to the second compound used to form the dual layer strip, wherein the second zone has a different strip ratio than the first zone by varying the volumetric proportion of the first compound to the second compound.

Abstract: A method for forming a tire having a composite innerliner is described wherein the method includes the following steps: forming a coextruded strip of a first compound and a second compound, wherein the first compound may be an air impermeable compound, and the second compound is a cross linkable diene rubber compound, winding the coextruded strip onto a tire building drum while varying the ratio of the first compound to the second compound to form an inner liner layer of spirally wound coextruded strips.

Abstract: An improved extruder apparatus is disclosed and which includes a cylindrical barrel having a feed end and a discharge end, the feed end having an inlet in fluid communication with a hopper. The extruder screw is mounted in the cylindrical barrel, and the screw has an outer surface having one or more helical flights mounted thereon. wherein the inlet end of the cylindrical barrel has a support frame mounted thereto, wherein an upper surface of the support frame is connected to a throat of a hopper, wherein an insert is mounted to the support frame and has a lower end which extends down into the cylindrical barrel, wherein the insert has an internal passageway having a first opening on the lower end and a second opening upstream of the screw for relieving the pressure.

Abstract: A method for forming a composite apex, the method comprising the steps of: forming a coextruded strip of a first compound and a second compound, wherein the second compound is a compound different than the first compound, wherein the apex is formed from winding the coextruded strip while varying the ratio of the first compound to the second compound.

Abstract: Apparatus and method of assembling an elongate air pumping tube into an elongate tire sidewall groove includes engaging the tire sidewall outward surface with an impact wheel at an impact location proximally adjacent and above the elongate groove as the tire is rotated. The groove is thereby spread segment-by-segment for segment-by-segment synchronous insertion of the tube into the groove. The groove is closed segment-by-segment as each spread segment is returned to its original narrower dimension utilizing elastomeric material composition properties of the tire sidewall.