Abstract: In an all-wheel drive (AWD) vehicle, torque carrying connections are provided between the powertrain and all four wheels. A multimode clutch module or clutches are provided to selectively disconnect two of the wheels from the powertrain during operating conditions where disconnection improves the performance and efficiency of the AWD vehicle. The multimode clutch module may be installed at various locations of the AWD vehicle, such as within a front or rear differential, between a half axle and a differential or between a half axle and a corresponding wheel, or within a transfer case or power transfer unit.

Abstract: A hydraulic circuit for moving a fluid includes an electric pump, a primary circuit, and a secondary circuit. The hydraulic circuit also includes a controller and a hydraulic control module. The hydraulic control module includes a solenoid valve assembly. Moreover, the controller is configured to control a pressure of the fluid at the output of the solenoid valve assembly. Finally, the hydraulic control module includes a switch valve assembly configured to selectively route the fluid from the pump to the primary circuit when the pressure of the fluid at the output of the solenoid valve assembly is lower than a predetermined pressure and to selectively route the fluid to the secondary circuit when the pressure of the fluid at the output of the solenoid valve assembly is greater than the predetermined pressure.

Abstract: In an all-wheel drive (AWD) vehicle (10, 42), torque carrying connections are provided between the powertrain and all four wheels (12, 14, 22, 24). A multimode clutch module (50, 170) or clutches are provided to selectively disconnect two of the wheels (12, 14, 22, 24) from the powertrain during operating conditions where disconnection improves the performance and efficiency of the AWD vehicle (10, 42). The multimode clutch module (50, 170) may be installed at various locations of the AWD vehicle (10, 42), such as within a front or rear differential (20, 30), between a half axle (16, 18, 26, 28) and a differential (20, 30) or between a half axle (16, 18, 26, 28) and a corresponding wheel (12, 14, 22, 24), or within a transfer case (36) or power transfer unit (44).

Abstract: A solenoid includes a tubular core formed of a magnetically susceptible material, an annular electromagnetic coil disposed about the tubular core, and an armature assembly received in the tubular core and movable relative to the tubular core along a longitudinal axis of the tubular core. The armature assembly includes an armature and a polymer material. The armature is formed of a magnetically susceptible material and has an armature surface that is disposed about the axis of the tubular core. The polymer material is fixedly coupled to the armature and is uniformly disposed over the armature surface. A method for forming a solenoid is also provided.

Abstract: A forward/reverse planetary gearset (412) may be adapted to employ multi-mode clutch modules (426, 430) in lieu of using only traditional friction clutches (326, 330). Such arrangement may reduce parasitic drag as well as achieve reductions in physical size of the gearset housing (408). Use of multi-mode clutch modules (426, 430) may offer either of or both forward and reverse controls of the planetary gearset (412). Thus, in at least one arrangement a multi-mode clutch (426) may provide forward clutch control while a friction clutch (330) provides reverse clutch control. In another arrangement the friction clutch (326) may provide the forward clutch control, while the multi-mode clutch (430) provides the reverse clutch control for the gearset (412). Finally, both forward and reverse controls of the gearset (412) may be provided via multi-mode clutches (426, 430), thus entirely avoiding use of any friction clutches (326, 330) for forward or reverse control functions of the planetary gearset (412).

Abstract: In an all-wheel drive (AWD) vehicle (10,42), torque carrying connections are provided between the powertrain and all four wheels (12,14, 22,24). A multimode mechanical clutch (48) or clutches are provided to selectively disconnect two of the wheels (12,14,22,24) from the powertrain during operating conditions where disconnection improves the performance and efficiency of the AWD vehicle (10, 42). The multimode mechanical clutches (48) may be installed at various locations of the AWD vehicle (10,42), such as within a front or rear differential (20,30), between a half axle (16,18,26,28) and a differential (20, 30) or between a half axle (16,18,26,28) and a corresponding wheel (12,14,22,24), or within a transfer case (36) or power transfer unit (44).

Abstract: A product is provided with a container holding a heat storage medium. A fluid is entrained in a conduit that is routed through the container and routed through a heat generating system. An initiator is operably connected to the container. The heat storage medium is responsive to the generation of a signal from the initiator. When the heat generating system is in operation, the fluid is moved through the conduit so that when the heat generating system is operating, heat generated as a by-product is entrained in the fluid, passed through the container via the conduit and transferred to the heat storage medium. When desirable to provide heat to the heat generating system, the initiator is operated to expose the heat storage medium to a signal triggering the release of heat from the heat storage medium that is transferred through the fluid to the heat generation system.

Abstract: A number of variations include an accumulator constructed and arranged to store pressurized hydraulic fluid and a thermal containment device surrounding at least a portion of the accumulator constructed and arranged to reduce the loss of heat from hydraulic fluid stored in the accumulator.

Abstract: A forward/reverse planetary gearset (412) may be adapted to employ multi-mode clutch modules (426, 430) in lieu of using only traditional friction clutches (326, 330). Such arrangement may reduce parasitic drag as well as achieve reductions in physical size of the gearset housing (408). Use of multi-mode clutch modules (426, 430) may offer either of or both forward and reverse controls of the planetary gearset (412). Thus, in at least one arrangement a multi-mode clutch (426) may provide forward clutch control while a friction clutch (330) provides reverse clutch control. In another arrangement the friction clutch (326) may provide the forward clutch control, while the multi-mode clutch (430) provides the reverse clutch control for the gearset (412). Finally, both forward and reverse controls of the gearset (412) may be provided via multi-mode clutches (426, 430), thus entirely avoiding use of any friction clutches (326, 330) for forward or reverse control functions of the planetary gearset (412).

Abstract: In a parallel hybrid vehicle having and internal combustion engine and an electric motor operatively connected to a transmission shaft, a multimode mechanical clutch selectively couples an output shaft of the internal combustion engine to the transmission shaft. The multimode clutch has a two-way unlocked mode where the output shaft and transmission shaft can rotate independently in either direction, and a one-way locked, one-way unlocked mode where the shafts are locked to rotate together in one direction and unlocked for independent rotation in the opposite direction. The clutch may also have a two-way locked mode where the shafts rotate together in both directions. Pawls may be provided to engage and disengage as needed to execute the modes of the multimode clutch actuator.

Abstract: In a parallel hybrid vehicle having and internal combustion engine and an electric motor operatively connected to a transmission shaft, a multimode mechanical clutch selectively couples an output shaft of the internal combustion engine to the transmission shaft. The multimode clutch has a two-way unlocked mode where the output shaft and transmission shaft can rotate independently in either direction, and a one-way locked, one-way unlocked mode where the shafts are locked to rotate together in one direction and unlocked for independent rotation in the opposite direction. The clutch may also have a two-way locked mode where the shafts rotate together in both directions. Pawls may be provided to engage and disengage as needed to execute the modes of the multimode clutch actuator.

Abstract: The present invention is directed to a pump arrangement for use in a gear box housing. The interior surface of the gear box housing has a collection wall arranged in the interior surface of the housing. A shaft is rotatably disposed through the gear box housing and has a longitudinal bore extending through the shaft that provides a lubrication delivery arrangement for distributing lubricant through the gear box housing. A pump housing circumscribes the shaft and has a discharge cavity connected to the longitudinal bore. Additionally, the pump housing has an inlet port for receiving lubrication from the collection wall. Contained within the pump housing is a pump member that has an impeller face and helical threaded surface that pressurizes and introduces the lubricant into the lubricant delivery arrangement.

Abstract: An arrangement and method for removing a shaft from a gearbox housing without having to totally disassemble the housing. The gear box has an aperture in the housing. The aperture is used to gain access to the retaining ring that locks the shaft within the housing. Once the retaining ring is removed, the shaft may then slide out of the housing. A plug member is used to cover the aperture when it is not necessary to remove the shaft.

Abstract: A bi-directional overrunning clutch assembly employed in connection with a reduced capacity low friction clutch to provide low and reverse gears in a transmission. The clutch assembly including an inner race, an outer race, and engagement members supported therebetween. The inner race is operatively coupled to the transmission casing and the outer race is operatively coupled to the ring gear of the gear set as well as the inner race of the friction clutch assembly. The clutch assembly further includes at least one actuating cam. The actuating cam operates to actuate the engagement members to provide four separate modes of operation between the inner and outer races of the clutch assembly.

Abstract: A bi-directional overrunning clutch assembly including an inner race, an outer race, and engagement members supported therebetween. The clutch assembly further includes at least one actuating cam. The actuating cam operates to actuate the engagement members to provide four separate modes of operation between the inner and outer races of the clutch assembly.

Abstract: A bi-directional overrunning clutch assembly including an inner race, an outer race, and engagement members supported therebetween. The clutch assembly further includes at least one actuating cam. The actuating cam operates to actuate the engagement members to provide four separate modes of operation between the inner and outer races of the clutch assembly.

Abstract: A two-way clutch biasing assembly including a two-way clutch having an inner race attached to an input shaft and an outer race attached to an output shaft. The inner and outer races having inner cammed portions between them, with an engagement assembly interposed therein that is adapted to rotate bi-directionally thereby providing selective mechanical engagement between the races in either direction. A planetary gear assembly is provided having a ring gear, planetary gears on a carrier, and a sun gear that is adapted to rotate the engagement assembly within the two-way clutch. A drag clutch assembly is also slidingly connected to the carrier to hold the carrier stationary when the input shaft is stationary, such that sun gear is rotated by the plurality of planetary gears, thereby rotating the engagement assembly within the two-way clutch and providing a mechanical advantage in engaging the races together when the input shaft begins to move.

Abstract: A two-way clutch biasing assembly including a two-way clutch having an inner race attached to an input shaft and an outer race attached to an output shaft. The inner and outer races having inner cammed portions between them, with an engagement assembly interposed therein that is adapted to rotate bi-directionally thereby providing selective mechanical engagement between the races in either direction. A planetary gear assembly is provided having a ring gear, planetary gears on a carrier, and a sun gear that is adapted to rotate the engagement assembly within the two-way clutch. A drag clutch assembly is also slidingly connected to the carrier to hold the carrier stationary when the input shaft is stationary, such that sun gear is rotated by the plurality of planetary gears, thereby rotating the engagement assembly within the two-way clutch and providing a mechanical advantage in engaging the races together when the input shaft begins to move.