Abstract: An impact resistant roofing shingle comprising an upper shingle layer; a lower shingle layer laminated to said upper shingle layer underneath said tab portion of said upper shingle layer; wherein each of the upper shingle layer and the lower shingle layer comprise a mat, an upper asphalt coating layer applied to an exposed side of the mat, a lower asphalt coating layer applied to an unexposed side of the mat, a granular coating applied to the upper asphalt coating layer opposite the mat, and a fabric reinforcing layer applied to the lower asphalt coating layer opposite the mat. In one embodiment, the roofing shingle may also include the fabric reinforcing layer covering the entire area of each mat. The roofing shingle may have a recessed area of the exposed side of the overlay layer that aligns with the overlap of the overlay and underlay layers.

Abstract: An asphalt shingle manufacturing machine that includes a curtain die for applying a liquid release layer on an asphalt coated substrate. The moisture of the liquid release layer evaporates leaving a dispersed solid particulate release layer. The curtain die includes a first body section and a second body section with a shim disposed between the body sections to define a distribution channel. The second body section may include chamber manifold defined therein to store a volume of liquid release agent. The distribution channel places the chamber manifold in fluid communication with a discharge outlet of the curtain die in order to disperse a volume of liquid release agent from a chamber manifold out of the discharge outlet. The shim may be configured to define a width of the distribution channel to determine the flow rate and discharge pattern of the liquid release agent.

Abstract: An impact resistant roofing shingle comprising an upper shingle layer; a lower shingle layer laminated to said upper shingle layer underneath said tab portion of said upper shingle layer; wherein each of the upper shingle layer and the lower shingle layer comprise a mat, an upper asphalt coating layer applied to an exposed side of the mat, a lower asphalt coating layer applied to an unexposed side of the mat, a granular coating applied to the upper asphalt coating layer opposite the mat, and a fabric reinforcing layer applied to the lower asphalt coating layer opposite the mat. In one embodiment, the roofing shingle may also include the fabric reinforcing layer covering the entire area of each mat. The roofing shingle may have a recessed area of the exposed side of the overlay layer that aligns with the overlap of the overlay and underlay layers.

Abstract: An asphalt shingle manufacturing machine that includes a curtain die for applying a liquid release layer on an asphalt coated substrate. The moisture of the liquid release layer evaporates leaving a dispersed solid particulate release layer. The curtain die includes a first body section and a second body section with a shim disposed between the body sections to define a distribution channel. The second body section may include chamber manifold defined therein to store a volume of liquid release agent. The distribution channel places the chamber manifold in fluid communication with a discharge outlet of the curtain die in order to disperse a volume of liquid release agent from a chamber manifold out of the discharge outlet. The shim may be configured to define a width of the distribution channel to determine the flow rate and discharge pattern of the liquid release agent.