Patents by Inventor Christopher G. Castledine
Christopher G. Castledine has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240356061Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: ApplicationFiled: May 2, 2024Publication date: October 24, 2024Inventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther A. Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox, Vladimir Dioumaev
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Publication number: 20240356093Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: ApplicationFiled: May 2, 2024Publication date: October 24, 2024Inventors: Christopher G. Castledine, David T. Fouchard, Jonathan C. Doan, Christopher J. Spindt, Robert M. Spotnitz, James D. Wilcox, Ashok Lahiri, Murali Ramasubramanian
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Patent number: 12009473Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: GrantFiled: February 1, 2023Date of Patent: June 11, 2024Assignee: Enovix CorporationInventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther A. Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Patent number: 12009488Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge so voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: GrantFiled: January 18, 2023Date of Patent: June 11, 2024Assignee: Enovix CorporationInventors: Christopher G. Castledine, David T. Fouchard, Jonathan C. Doan, Christopher J. Spindt, Robert M. Spotnitz, James D. Wilcox, Ashok Lahiri, Murali Ramasubramanian
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Publication number: 20230178792Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: ApplicationFiled: February 1, 2023Publication date: June 8, 2023Inventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther A. Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Publication number: 20230155189Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge so voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: ApplicationFiled: January 18, 2023Publication date: May 18, 2023Inventors: Christopher G. CASTLEDINE, David T. FOUCHARD, Jonathan C. DOAN, Christopher J. SPINDT, Robert M. SPOTNITZ, James D. WILCOX, Ashok LAHIRI, Murali RAMASUBRAMANIAN
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Patent number: 11600848Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: GrantFiled: August 21, 2020Date of Patent: March 7, 2023Assignee: Enovix CorporationInventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther A. Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Patent number: 11569533Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: GrantFiled: August 20, 2020Date of Patent: January 31, 2023Assignee: ENOVIX OPERATIONS INC.Inventors: Christopher G. Castledine, David T. Fouchard, Jonathan C. Doan, Christopher J. Spindt, Robert M. Spotniz, James D. Wilcox, Ashok Lahiri, Murali Ramasubramanian
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Publication number: 20200381785Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: ApplicationFiled: August 20, 2020Publication date: December 3, 2020Inventors: Christopher G. CASTLEDINE, David T. FOUCHARD, Jonathan C. DOAN, Christopher J. SPINDT, Robert M. SPOTNIZ, James D. WILCOX, Ashok LAHIRI, Murali RAMASUBRAMANIAN
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Publication number: 20200381771Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: ApplicationFiled: August 21, 2020Publication date: December 3, 2020Inventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther A. Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Patent number: 10770760Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: GrantFiled: May 6, 2016Date of Patent: September 8, 2020Assignee: ENOVIX CORPORATIONInventors: Christopher G. Castledine, David T. Fouchard, Jonathan C. Doan, Christopher J. Spindt, Robert M. Spotniz, James D. Wilcox, Ashok Lahiri, Murali Ramasubramanian
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Patent number: 10749207Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: GrantFiled: July 30, 2018Date of Patent: August 18, 2020Assignee: Enovix CorporationInventors: Harrold J. Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther Koblmiller, Nirav S. Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Publication number: 20190386291Abstract: A structure for use in an energy storage device, the structure comprising a backbone system extending generally perpendicularly from a reference plane, and a population of microstructured anodically active material layers supported by the lateral surfaces of the backbones, each of the microstructured anodically active material layers having a void volume fraction of at least 0.1 and a thickness of at least 1 micrometer.Type: ApplicationFiled: August 29, 2019Publication date: December 19, 2019Inventors: Ashok LAHIRI, Robert M. SPOTNITZ, Nirav S. SHAH, Murali RAMASUBRAMANIAN, Harrold J. RUST, III, James D. WILCOX, Michael J. ARMSTRONG, Brian E. BRUSCA, Christopher G. CASTLEDINE, Laurie J. LAUCHLAN
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Patent number: 10403884Abstract: A structure for use in an energy storage device, the structure comprising a backbone system extending generally perpendicularly from a reference plane, and a population of microstructured anodically active material layers supported by the lateral surfaces of the backbones, each of the microstructured anodically active material layers having a void volume fraction of at least 0.1 and a thickness of at least 1 micrometer.Type: GrantFiled: October 17, 2017Date of Patent: September 3, 2019Assignee: ENOVIX CORPORATIONInventors: Ashok Lahiri, Robert M. Spotnitz, Nirav S. Shah, Murali Ramasubramanian, Harrold J. Rust, III, James D. Wilcox, Michael J. Armstrong, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan
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Publication number: 20190260067Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: ApplicationFiled: July 30, 2018Publication date: August 22, 2019Inventors: Harrold Jones Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther Koblmiller, Nirav Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Patent number: 10038214Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.Type: GrantFiled: April 17, 2017Date of Patent: July 31, 2018Assignee: ENOVIX CORPORATIONInventors: Harrold Jones Rust, III, Ashok Lahiri, Murali Ramasubramanian, Robert M. Spotnitz, Robert A. Cole, Gunther Koblmiller, Nirav Shah, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan, James D. Wilcox
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Patent number: 10020514Abstract: An electrochemical stack comprising carrier ions, an anode comprising an anode active material layer, a cathode comprising a cathode active material layer, a separator between the anode and the cathode comprising a porous dielectric material and a non-aqueous electrolyte, and an ionically permeable conductor layer located between the separator and an electrode active material layer.Type: GrantFiled: May 18, 2016Date of Patent: July 10, 2018Assignee: ENOVIX CORPORATIONInventors: Murali Ramasubramanian, Robert M. Spotnitz, Nirav S. Shah, Ashok Lahiri, Christopher G. Castledine, James D. Wilcox, Michael J. Armstrong, Robert A. Cole, Brian E. Brusca, Harrold J. Rust, III, Ken S. Matsubayashi, Laurie J. Lauchlan, Gunther A. Koblmiller
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Publication number: 20180151920Abstract: A method is provided for activating a secondary battery having a negative electrode, a positive electrode, and a microporous separator between the negative and positive electrodes permeated with carrier-ion containing electrolyte, the negative electrode having anodically active silicon or an alloy thereof. The method includes transferring carrier ions from the positive electrode to the negative electrode to at least partially charge the secondary battery, and transferring carrier ions from an auxiliary electrode to the positive electrode, to provide the secondary battery with a positive electrode end of discharge voltage Vpos,eod and a negative electrode end of discharge voltage Vneg,eod when the cell is at a predefined Vcell,eod value, the value of Vpos,eod corresponding to a voltage at which the state of charge of the positive electrode is at least 95% of its coulombic capacity and Vneg,eod is at least 0.4 V (vs Li) but less than 0.9 V (vs Li).Type: ApplicationFiled: May 6, 2016Publication date: May 31, 2018Inventors: Christopher G. CASTLEDINE, David T. FOUCHARD, Jonathan C. DOAN, Christopher J. SPINDT, Robert M. SPOTNIZ, James D. WILCOX, Ashok LAHIRI, Murali RAMASUBRAMANIAN
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Publication number: 20180040876Abstract: A structure for use in an energy storage device, the structure comprising a backbone system extending generally perpendicularly from a reference plane, and a population of microstructured anodically active material layers supported by the lateral surfaces of the backbones, each of the microstructured anodically active material layers having a void volume fraction of at least 0.1 and a thickness of at least 1 micrometer.Type: ApplicationFiled: October 17, 2017Publication date: February 8, 2018Inventors: Ashok LAHIRI, Robert M. SPOTNITZ, Nirav S. SHAH, Murali RAMASUBRAMANIAN, Harrold J. RUST, III, James D. WILCOX, Michael J. ARMSTRONG, Brian E. BRUSCA, Christopher G. CASTLEDINE, Laurie J. LAUCHLAN
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Patent number: 9806331Abstract: A structure for use in an energy storage device, the structure comprising a backbone system extending generally perpendicularly from a reference plane, and a population of microstructured anodically active material layers supported by the lateral surfaces of the backbones, each of the microstructured anodically active material layers having a void volume fraction of at least 0.1 and a thickness of at least 1 micrometer.Type: GrantFiled: April 20, 2016Date of Patent: October 31, 2017Assignee: ENOVIX CORPORATIONInventors: Ashok Lahiri, Robert M. Spotnitz, Nirav S. Shah, Murali Ramasubramanian, Harrold J. Rust, III, James D. Wilcox, Michael J. Armstrong, Brian E. Brusca, Christopher G. Castledine, Laurie J. Lauchlan