Abstract: A battery powered hydraulic tool including a frame; a battery connected to the frame; a motor connected to the frame and adapted to be powered by the battery; and a hydraulic pump connected to the motor by a gear reduction transmission. The motor and gear reduction transmission are adapted to output a torque of the least about 160 oz-in with the gear reduction transmission being adapted to provide a gear reduction of between about 8:1 to about 15:1 or less, and the hydraulic pump being adapted to output at least about 6000 psi of pressure or more.

Abstract: A battery powered hydraulic tool including a frame; a battery connected to the frame; a motor connected to the frame and adapted to be powered by the battery; and a hydraulic pump connected to the motor by a gear reduction transmission. The motor and gear reduction transmission are adapted to output a torque of the least about 160 oz-in with the gear reduction transmission being adapted to provide a gear reduction of between about 8:1 to about 15:1 or less, and the hydraulic pump being adapted to output at least about 6000 psi of pressure or more.

Abstract: An electrical connector crimping die comprises a first section for removably connecting the die to an electrical connector compression tool. A second section of the die, which is connected to the first section, is provided for crimping a connector. The second section comprises a generally concave crimp projection of a given height which defines a primary crimp surface and at least one concave shaped secondary pre-crimp surface. The secondary pre-crimp surface is recessed relative to the primary crimp surface by the given height. The primary crimp surface and the secondary pre-crimp surface are arranged relative to the first section so that a major portion of a crimping force applied by the compression tool to the crimping die is applied to the primary crimp surface to crimp a first portion of the connector and so that a minor portion of the crimping force is applied to the secondary pre-crimp surface to pre-crimp a second portion of the connector. A hydraulic crimping tool employs such a crimping die.

Abstract: An electrical connector crimping tool die set for crimping an asymmetrical electrical connector onto at least one electrical conductor. The die set includes a first crimping die adapted to be removably mounted to a crimping tool; and a second crimping die adapted to be removably mounted to a movable ram of the crimping tool opposite the first die. The second die includes a generally convex shaped rear side and a generally concave shaped front side. The front side forms a crimping groove with a center axis that is offset from a center axis of the generally convex shaped rear side. The asymmetrical electrical connector can be crimped between the first and second dies at an angle to a center axis of movement of the ram to provide a direction of crimp force substantially along or parallel to the center axis of movement of the ram.

Abstract: A battery powered hydraulic tool including a frame; a battery connected to the frame; a motor connected to the frame and adapted to be powered by the battery; and a hydraulic pump connected to the motor by a gear reduction transmission. The motor and gear reduction transmission are adapted to output a torque of the least about 160 oz-in with the gear reduction transmission being adapted to provide a gear reduction of between about 8:1 to about 15:1 or less, and the hydraulic pump being adapted to output at least about 6000 psi of pressure or more.

Abstract: A transmission for connecting a rotary motor output shaft to a rectilinear actuator which is moveable rectilinearly along an actuator axis of translation. The transmission comprises a frame, an eccentric, and a rectilinear guide. The frame has a bore formed therein. The eccentric is adapted to position the frame on the rotary motor output shaft. The eccentric is rotatably mounted in the bore of the frame to rotate relative to the frame. The rectilinear guide is connected to the frame. The rectilinear guide has a slide surface adapted to be slidably seated against the rectilinear actuator allowing the frame to slide substantially rectilinearly relative to the rectilinear actuator. While this drive is especially suited for use on a hydraulic crimping tool, the drive is also suited for use with any kind of hydraulic power tool.

Abstract: A hydraulic tool having a frame, and a movable adapter. The frame defines a workspace with an anvil adapter at one end and a substantially flat face guide surface on one side of the workspace. The movable adapter is used for working a piece in the workspace against the anvil adapter. The movable adapter is movably mounted to the frame to move in the workspace relative to the frame along an axis of translation. The movable adapter has a substantially flat face seating surface seated against the guide surface of the frame. When the movable adapter is moved, the seating surface of the movable adapter rides upon the guide surface. The seating surface and guide surface interface with each other for maintaining the movable adapter in a predetermined orientation relative to the frame.

Abstract: A hydraulic tool having a frame, and a movable adapter. The frame defines a workspace with an anvil adapter at one end and a substantially flat face guide surface on one side of the workspace. The movable adapter is used for working a piece in the workspace against the anvil adapter. The movable adapter is movably mounted to the frame to move in the workspace relative to the frame along an axis of translation. The movable adapter has a substantially flat face seating surface seated against the guide surface of the frame. When the movable adapter is moved, the seating surface of the movable adapter rides upon the guide surface. The seating surface and guide surface interface with each other for maintaining the movable adapter in a predetermined orientation relative to the frame.

Abstract: A transmission for connecting a rotary motor output shaft to a rectilinear actuator which is moveable rectilinearly along an actuator axis of translation. The transmission comprises a frame, an eccentric, and a rectilinear guide. The frame has a bore formed therein. The eccentric is adapted to position the frame on the rotary motor output shaft. The eccentric is rotatably mounted in the bore of the frame to rotate relative to the frame. The rectilinear guide is connected to the frame. The rectilinear guide has a slide surface adapted to be slidably seated against the rectilinear actuator allowing the frame to slide substantially rectilinearly relative to the rectilinear actuator. While this drive is especially suited for use on a hydraulic crimping tool, the drive is also suited for use with any kind of hydraulic power tool.

Abstract: A head for a crimping tool assembly comprises a generally “C” shaped body which can withstand repeated tensile forces. The “C” shaped body comprises an elongated beam portion and a first arm extending in a given direction from a first end of the beam portion and a second arm extending in the given direction from an opposing end of the beam portion. The beam portion has opposed first and second elongated sides, with the plane of the first and second sides extending generally parallel to the given direction. The beam portion also has an inside elongated third side extending transversely of the given direction between the first and second sides. The beam portion further includes an outside elongated fourth side extending transversely of the given direction between the first and second sides. The third and fourth sides of the beam comprise continuous walls of a given thickness.

Abstract: A battery powered hydraulic tool including a frame; a battery connected to the frame; a motor connected to the frame and adapted to be powered by the battery; and a hydraulic pump connected to the motor by a gear reduction transmission. The motor and gear reduction transmission are adapted to output a torque of the least about 160 oz-in in with the gear reduction transmission being adapted to provide a gear reduction of between about 8:1 to about 15:1 or less, and the hydraulic pump being adapted to output at least about 6000 psi of pressure or more.

Abstract: An electrical connector crimping die comprises a first section for removably connecting the die to an electrical connector compression tool. A second section of the die, which is connected to the first section, is provided for crimping a connector. The second section comprises a generally concave crimp projection of a given height which defines a primary crimp surface and at least one concave shaped secondary pre-crimp surface. The secondary pre-crimp surface is recessed relative to the primary crimp surface by the given height. The primary crimp surface and the secondary pre-crimp surface are arranged relative to the first section so that a major portion of a crimping force applied by the compression tool to the crimping die is applied to the primary crimp surface to crimp a first portion of the connector and so that a minor portion of the crimping force is applied to the secondary pre-crimp surface to pre-crimp a second portion of the connector. A hydraulic crimping tool employs such a crimping die.

Abstract: An electrical connector is provided comprising a frame and at least one set screw. The frame comprises a connector head having multiple intersecting conductor receiving passageways capable of receiving an electrical conductor in one of a plurality of directions. The at least one set screw is connected to the connector head to intersect the conductor receiving passageways. The frame is formed from a single piece of flat conductive material.

Abstract: An electrical terminal connector comprising a connector body and a set screw. The connector body has a block section with a conductor receiving passageway. The set screw is connected to the block section to intersect the conductor receiving passageway. The block section further defines a porthole extending therethrough. The porthole intersects the conductor receiving passageway forming a lower recess therein. When a conductor is inserted into the conductor receiving passageway, the recess receives a portion of the conductor which is clamped down upon by the set screw.

Abstract: The invention resides in a connector having a body extending in a lengthwise direction along a central axis. The body has a first portion defining at least one conductor engaging surface and having a second portion with at least one tracking engaging member extending therefrom. The at least one tracking engaging member being rigidly, nonmovably connected to the body. The body further has means for locking it to a track by causing the at least one tracking gauging member to wedge against a corresponding surface associated with the track.

Abstract: A crimping tool comprises a pair of handles, cooperating metal jaws, dies, and/or die nests positioned at one end of the handles, and in alignment with each other, to receive a connector therebetween. Strengthening metal links and bolts secure the cooperating dies to the handles, so that the operation of the handles forces the jaws toward each other to impart radially directed crimping force to the connector. The handles are molded of an impact resistant plastic, and a unique, hourglass-shaped indicator link, formed of aluminum, a composite plastic, or other another material, may be incorporated into each handle near its upper end. A larger hole may be defined near the upper, exposed end of each link, while a smaller hole is defined near the lower end of each link, which is encased in plastic.

Abstract: A hand operated tool is provided having a working head and a pair of handles. The handles are operably connected to each other and to the working head. The handles are each made of a one-piece polymer member which can indicate wear of the handles at their connection to each other.