Patents by Inventor Christopher H. CHILDERS

Christopher H. CHILDERS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230313384
    Abstract: A multilayered article is disclosed, the multilayered article including a thermosetting polymer material having at least one surface, a thermoplastic polymer layer deposited on the at least one surface of the thermosetting polymer material, a cold sprayed metal layer present on at least a portion of a surface of the thermoplastic polymer layer, at least one additional layer, the at least one additional layer sandwiching at least a portion of the cold sprayed metal layer between the additional layer and the thermoplastic polymer layer, where the thermoplastic polymer layer has a crystallinity of about 5% to about 60%. A method of providing a composite laminate structure is also disclosed.
    Type: Application
    Filed: March 3, 2022
    Publication date: October 5, 2023
    Applicant: The Boeing Company
    Inventors: Eric Alan Bruton, Christopher H. Childers, Kenneth W. Young
  • Publication number: 20230212756
    Abstract: A method of molding a metalized composite part. The method comprises: introducing particles comprising at least one metal into a gas stream; directing the gas stream toward a surface of a thermoplastic composite part, thereby depositing a metal layer on the composite part to form a metallized composite part; and molding the metallized composite part to introduce a bend without delamination of the metal layer from the metallized composite part.
    Type: Application
    Filed: March 16, 2023
    Publication date: July 6, 2023
    Applicant: The Boeing Company
    Inventors: Eric A. BRUTON, Christopher H. CHILDERS, Stephen P. GAYDOS
  • Patent number: 11634820
    Abstract: A method of molding a metalized composite part. The method comprises: introducing particles comprising at least one metal into a gas stream; directing the gas stream toward a surface of a thermoplastic composite part, thereby depositing a metal layer on the composite part to form a metallized composite part; and molding the metallized composite part to introduce a bend without delamination of the metal layer from the metallized composite part.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: April 25, 2023
    Assignee: THE BOEING COMPANY
    Inventors: Eric A. Bruton, Christopher H. Childers, Stephen P. Gaydos
  • Patent number: 11098162
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: August 24, 2021
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Publication number: 20210229328
    Abstract: There is provided an over-molded thermoplastic composite part having an over-molded color, and including a consolidated thermoplastic composite laminate formed by a consolidation process. The consolidated thermoplastic composite laminate is made of a laminate polymer material. The over-molded thermoplastic composite part further includes an over-mold layer over-molded, via an over-molding process, over a first side of the consolidated thermoplastic composite laminate. The over-mold layer includes an over-mold mixture of an over-mold polymer material mixed with one or more additives, including at least a color additive to impart a color to the consolidated thermoplastic composite laminate during the over-molding process. The over-mold polymer material has a melting temperature that is greater than, or equal to, a melting temperature of the laminate polymer material, and that is less than a thermal degradation temperature of the laminate polymer material.
    Type: Application
    Filed: January 29, 2020
    Publication date: July 29, 2021
    Inventors: Christopher H. Childers, Cori A. Jackson Oliver, Gregg R. Bogucki
  • Publication number: 20200399763
    Abstract: A method of molding a metalized composite part. The method comprises: introducing particles comprising at least one metal into a gas stream; directing the gas stream toward a surface of a thermoplastic composite part, thereby depositing a metal layer on the composite part to form a metallized composite part; and molding the metallized composite part to introduce a bend without delamination of the metal layer from the metallized composite part.
    Type: Application
    Filed: June 18, 2019
    Publication date: December 24, 2020
    Applicant: The Boeing Company
    Inventors: Eric A. Bruton, Christopher H. Childers, Stephen P. Gaydos
  • Patent number: 10821651
    Abstract: A method for continuously fabricating a composite sandwich structure includes the steps of: (1) preheating a laminate to a preforming temperature above a glass transition temperature of the laminate but below or equal to a crystalline melt temperature of the laminate as the laminate is substantially continuously moved through a preheating zone, wherein the laminate comprises a first face sheet, a second face sheet and a core sandwiched between the first face sheet and the second face sheet; (2) consolidating the laminate as the laminate is substantially continuously moved through a consolidation zone in line with the preheating zone to form a continuous length of the composite sandwich structure; (3) moving the composite sandwich structure, substantially continuously, through at least one of a texturing zone and a coating zone; and (4) incrementally applying at least one of a surface texture and a surface coating to at least one surface of the composite sandwich structure.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: November 3, 2020
    Assignee: The Boeing Company
    Inventors: Christopher H. Childers, Cori A. Jackson, Charles Prebil
  • Patent number: 10618213
    Abstract: A method for continuously fabricating a composite sandwich structure includes the steps of: (1) moving a laminate, substantially continuously, through a preheating zone, wherein the laminate includes a first face sheet, a second face sheet and a core sandwiched between the first face sheet and the second face sheet; (2) preheating the laminate to a preforming temperature above a glass transition temperature of the laminate and below or equal to a crystalline melt temperature of the laminate as the laminate is being moved through the preheating zone; (3) moving the laminate, substantially continuously, through a consolidation zone; and (4) consolidating the laminate as the laminate is being moved through the consolidation zone to form a continuous length of the composite sandwich structure.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: April 14, 2020
    Assignee: The Boeing Company
    Inventors: Christopher H. Childers, Cori A. Jackson
  • Publication number: 20200062905
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: November 4, 2019
    Publication date: February 27, 2020
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Patent number: 10501665
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: December 10, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Patent number: 10465046
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: November 5, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Publication number: 20190210338
    Abstract: A consolidated thermoplastic composite laminate with ultraviolet protection is provided. The consolidated thermoplastic composite laminate with ultraviolet protection comprises at least one ply of thermoplastic pre-preg material. The consolidated thermoplastic composite laminate with ultraviolet protection also comprises a polymer film positioned on a side of the at least one ply of thermoplastic pre-preg material. The polymer film imparts ultraviolet protection to the thermoplastic pre-preg material after the polymer film and the thermoplastic pre-preg material are heated to a temperature sufficient to consolidate the polymer film and the thermoplastic pre-preg material and thereby to provide the consolidated thermoplastic composite laminate with ultraviolet protection.
    Type: Application
    Filed: January 9, 2018
    Publication date: July 11, 2019
    Applicant: The Boeing Company
    Inventors: Christopher H. Childers, Gregg R. Bogucki
  • Publication number: 20180334598
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: May 17, 2018
    Publication date: November 22, 2018
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20180305497
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20180236734
    Abstract: A method for continuously fabricating a composite sandwich structure includes the steps of: (1) moving a laminate, substantially continuously, through a preheating zone, wherein the laminate includes a first face sheet, a second face sheet and a core sandwiched between the first face sheet and the second face sheet; (2) preheating the laminate to a preforming temperature above a glass transition temperature of the laminate and below or equal to a crystalline melt temperature of the laminate as the laminate is being moved through the preheating zone; (3) moving the laminate, substantially continuously, through a consolidation zone; and (4) consolidating the laminate as the laminate is being moved through the consolidation zone to form a continuous length of the composite sandwich structure.
    Type: Application
    Filed: February 17, 2017
    Publication date: August 23, 2018
    Applicant: The Boeing Company
    Inventors: Christopher H. Childers, Cori A. Jackson
  • Publication number: 20180236732
    Abstract: A method for continuously fabricating a composite sandwich structure includes the steps of: (1) preheating a laminate to a preforming temperature above a glass transition temperature of the laminate but below or equal to a crystalline melt temperature of the laminate as the laminate is substantially continuously moved through a preheating zone, wherein the laminate comprises a first face sheet, a second face sheet and a core sandwiched between the first face sheet and the second face sheet; (2) consolidating the laminate as the laminate is substantially continuously moved through a consolidation zone in line with the preheating zone to form a continuous length of the composite sandwich structure; (3) moving the composite sandwich structure, substantially continuously, through at least one of a texturing zone and a coating zone; and (4) incrementally applying at least one of a surface texture and a surface coating to at least one surface of the composite sandwich structure.
    Type: Application
    Filed: February 17, 2017
    Publication date: August 23, 2018
    Applicant: The Boeing Company
    Inventors: Christopher H. Childers, Cori A. Jackson, Charles Prebil
  • Patent number: 10011685
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: July 3, 2018
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Patent number: 9976063
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: May 22, 2018
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Publication number: 20170260332
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: March 11, 2016
    Publication date: September 14, 2017
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20170260432
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: August 25, 2016
    Publication date: September 14, 2017
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ