Abstract: A vehicle suspension control system includes a central suspension spring core, a first suspension spring surrounding an upper portion of the central suspension spring core, a second suspension spring surrounding a lower portion of the central suspension spring core, the first suspension spring and the second suspension spring coupled between a wheel and a fixed structure of a vehicle to inhibit movement of the wheel, a spring seat surrounding the central suspension spring core and coupled between the first and second suspension springs, the spring seat including an outer sleeve and multiple seals for retaining magnetorheological fluid between the outer sleeve and the central suspension spring core, one or more electromagnets adjacent the spring seat, and a suspension control module configured to energize the one or more electromagnets to selectively modify a viscosity of the magnetorheological fluid to inhibit movement of the first suspension spring or the second suspension spring.

Abstract: A system for controlling an active stabilizer bar in a vehicle includes a stabilizer bar associated with one or more wheels of the vehicle and a control module in communication with the stabilizer bar. The stabilizer bar is configured to be controlled according to a plurality of stiffness modes. Each stiffness mode is associated with a different amount of torque for the stabilizer bar. The control module is configured to control the stabilizer bar to operate according to a first stiffness mode of the plurality of stiffness modes, detect an anomaly in a path of the vehicle, and in response to detecting the anomaly, control the stabilizer bar to operate according to a second stiffness mode of the plurality of stiffness modes, the second stiffness mode being different than the first stiffness mode. Other examples systems and methods for controlling active stabilizer bars in vehicles are also disclosed.

Abstract: A vehicle suspension control system includes a central suspension spring core, a first suspension spring surrounding an upper portion of the central suspension spring core, a second suspension spring surrounding a lower portion of the central suspension spring core, the first suspension spring and the second suspension spring coupled between a wheel and a fixed structure of a vehicle to inhibit movement of the wheel, a spring seat surrounding the central suspension spring core and coupled between the first and second suspension springs, the spring seat including an outer sleeve and multiple seals for retaining magnetorheological fluid between the outer sleeve and the central suspension spring core, one or more electromagnets adjacent the spring seat, and a suspension control module configured to energize the one or more electromagnets to selectively modify a viscosity of the magnetorheological fluid to inhibit movement of the first suspension spring or the second suspension spring.

Abstract: A damper control system includes: a lane module configured to identify boundaries of a present lane of a vehicle in an image of a road in front of the vehicle captured using a forward facing camera; an oil module configured to, from the image, determine whether an area of oil is present on the road between the boundaries of the present lane of the vehicle; and a damping module configured to, when the area of oil is present on the road between the boundaries of the present lane of the vehicle, selectively adjust damping coefficients of adjustable dampers of the vehicle before the vehicle reaches the area of oil on the road.

Abstract: A method for determining a tire tread wear estimation of a tire includes receiving, by a controller, a direct tire tread wear measurement, when available, performing an indirect tire tread wear estimation, performing a data fusion of the indirect tire tread wear estimation with the direct tire tread wear measurement when available, estimating a percentage tire life remaining and a mileage to end of tire life, and estimating a refined tire tread wear calibration coefficient for performing future indirect tire tread wear estimations.

Abstract: A method for determining a tire tread wear estimation of a tire includes receiving, by a controller, a direct tire tread wear measurement, when available, performing an indirect tire tread wear estimation, performing a data fusion of the indirect tire tread wear estimation with the direct tire tread wear measurement when available, estimating a percentage tire life remaining and a mileage to end of tire life, and estimating a refined tire tread wear calibration coefficient for performing future indirect tire tread wear estimations.

Abstract: A vehicle includes a frame, a body supported by the frame, a prime mover mounted to the frame, at least one axle connected to the frame, a suspension system connecting the at least one axle to the frame, and a load sensing and control system including at least one load sensor connected to the suspension system and a controller operatively connected to the at least one load sensor and the prime mover. The controller being operable to calculate a vehicle loading factor before the vehicle moves and to prevent operation of the prime mover if the vehicle loading factor that exceeds a selected load threshold.

Abstract: A vehicle includes a frame, a body supported by the frame, a prime mover mounted to the frame, at least one axle connected to the frame, a suspension system connecting the at least one axle to the frame, and a load sensing and control system including at least one load sensor connected to the suspension system and a controller operatively connected to the at least one load sensor and the prime mover. The controller being operable to calculate a vehicle loading factor before the vehicle moves and to prevent operation of the prime mover if the vehicle loading factor that exceeds a selected load threshold.

Abstract: A brake rotor comprising a brake pad wear surface; a hat surface; and a decorative insert comprising an insert material, the decorative insert disposed on the brake pad wear surface, the hat surface, or both; wherein at least one of a friction coefficient between the decorative insert and a brake pad is substantially the same as a friction coefficient between the brake pad wear surface and the brake pad, a wear rate of the decorative insert is substantially the same as or greater than a wear rate of the brake pad wear surface, or a wear rate of the decorative insert is substantially the same as or greater than a wear rate of the hat surface; and at least a portion of the decorative insert is visible on the brake pad wear surface, the hat surface, or both.

Abstract: A suspension system for a vehicle includes a plurality of air spring assemblies, each having an air spring, and a suspension position sensor; and a controller. The controller is programmed to determine corner forces associated with each air spring of the plurality of air spring assemblies based on a pressure provided by a pressure sensor and an effective area of each air spring of the plurality of air spring assemblies based on a total length provided by the suspension position sensor, according to a target total length of each air spring.

Abstract: A brake rotor comprising a brake pad wear surface; a hat surface; and a decorative insert comprising an insert material, the decorative insert disposed on the brake pad wear surface, the hat surface, or both; wherein at least one of a friction coefficient between the decorative insert and a brake pad is substantially the same as a friction coefficient between the brake pad wear surface and the brake pad, a wear rate of the decorative insert is substantially the same as or greater than a wear rate of the brake pad wear surface, or a wear rate of the decorative insert is substantially the same as or greater than a wear rate of the hat surface; and at least a portion of the decorative insert is visible on the brake pad wear surface, the hat surface, or both.

Abstract: A suspension system for a vehicle includes a plurality of air spring assemblies, each having an air spring, and a suspension position sensor; and a controller. The controller is programmed to determine corner forces associated with each air spring of the plurality of air spring assemblies based on a pressure provided by a pressure sensor and an effective area of each air spring of the plurality of air spring assemblies based on a total length provided by the suspension position sensor, according to a target total length of each air spring.

Abstract: Methods and systems are provided for controlling a suspension system of a vehicle. In one embodiment, the method includes: receiving, by a processor, sensor data indicative of conditions of a roadway in a path of the vehicle; determining, by a processor, a continuous road profile based on the sensor data; and selectively controlling, by a processor, at least one suspension element of the vehicle based on the continuous road profile.

Abstract: Methods and systems are provided for controlling a suspension system of a vehicle. In one embodiment, the method includes: receiving, by a processor, sensor data indicative of conditions of a roadway in a path of the vehicle; determining, by a processor, a continuous road profile based on the sensor data; and selectively controlling, by a processor, at least one suspension element of the vehicle based on the continuous road profile.

Abstract: In accordance with an exemplary embodiment, an active suspension system having a regenerative actuator is provided for an electric or hybrid electric vehicle. The system comprises a drive system including a battery mounted to a chassis and a controller coupled to the drive system. The controller also couples to a suspension system between the chassis and at least one wheel of the vehicle. The suspension system includes an actuator having an electric motor providing energy by converting linear movement of a ball screw into rotational movement of a rotor having a hollow core permitting at least a portion of the ball screw to translate within the rotor during operation of the actuator.

Abstract: In accordance with an exemplary embodiment, an active suspension system having a regenerative actuator is provided for an electric or hybrid electric vehicle. The system comprises a drive system including a battery mounted to a chassis and a controller coupled to the drive system. The controller also couples to a suspension system between the chassis and at least one wheel of the vehicle. The suspension system includes an actuator having an electric motor providing energy by converting linear movement of a ball screw into rotational movement of a rotor having a hollow core permitting at least a portion of the ball screw to translate within the rotor during operation of the actuator.