Patents by Inventor Christopher J. Pluta
Christopher J. Pluta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10605332Abstract: A planetary gear assembly (30) and method of assembly in an electric camshaft phaser (20) with a split ring gear including a drive-side ring gear portion (32) rotatable by an engine crankshaft and an output-side ring gear portion (34) that can be connected to a camshaft (22). A plurality of rotatable planetary gears (36a, 36b, 36c) can be interposed between the split ring gear and the sun gear (28). The output-side ring gear portion (34) can have a different number of teeth than the drive-side ring gear portion (32) by a value corresponding to a multiple of the number of planetary gears (36a, 36b, 36c). A compliant planetary gear carrier (40, 140) can support the plurality of planetary gears (36a, 36b, 36c) allowing variance of a normally equidistant distance between separate spaced rotational axes of at least two of the planetary gears (36a, 36b, 36c) to selectively compensate for mechanical tolerances of the drive-side ring gear portion (32) and the output-side ring gear portion (34) of the split ring gear.Type: GrantFiled: September 12, 2017Date of Patent: March 31, 2020Assignee: BORGWARNER, INC.Inventors: Christopher J. Pluta, Michael Marsh
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Patent number: 10557385Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12) and a planetary gear assembly (14). The sprocket (12) receives rotational drive input from an engine crankshaft. The planetary gear assembly (14) includes two or more ring gears (26, 28), multiple planet gears (24), a sun gear (22), and a wrap spring (76). One of the ring gears (26, 28) receives rotational drive input from the sprocket (12) and one of the ring gears (26, 28) transmits rotational drive output to an engine camshaft. The sun gear (22) engages with the planet gears (24). The wrap spring (76) experiences expansion and contraction exertions to permit advancing and retarding engine valve opening and closing, and to prevent advancing and retarding engine valve opening and closing.Type: GrantFiled: November 6, 2017Date of Patent: February 11, 2020Assignee: BorgWarner Inc.Inventors: Larry A. Pritchard, Thomas R. Benner, Christopher J. Pluta
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Patent number: 10408096Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12), three ring gears (26, 28, 30), multiple planet gears (24), and a sun gear (22). The sprocket (12) receives rotational drive input from an engine crankshaft. One or more of the three ring gear(s) (26, 28, 30) receives rotational drive input from the sprocket (12) and rotates with the sprocket (12), and the remaining ring gear(s) (26, 28, 30) transmit rotational drive output to an engine camshaft (62). All three of the ring gears (26, 28, 30) engage with the planet gears (24). And the sun gear (22) also engages with the planet gears (24). In operation, relative rotational speeds between the sprocket (12) and the sun gear (22) causes the engine camshaft (62) to advance or retard engine valve opening and closing.Type: GrantFiled: November 6, 2017Date of Patent: September 10, 2019Assignee: BorgWarner Inc.Inventors: Christopher J. Pluta, Michael W. Marsh
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Patent number: 10240525Abstract: A variable compression connecting rod system (10) located in an internal combustion engine (12) and a method of assembly can include a connecting rod (28) mountable to a piston pin (26) having a first longitudinal axis at one end and 5 mountable to a crankpin (22) having a second longitudinal axis at a second end portion (36). A hydraulically actuated eccentric rotor (52) rotatable about one of the first and second longitudinal axis. The eccentric rotor (52) including first and second vanes (54a, 54b) for driving the rotor between first and second angular positions in response to fluid pressure acting on the first and second vanes. The eccentric rotor 10 (52) having an eccentric surface area with different radial distances (80, 82) movable into alignment with a longitudinal axis of the connecting rod (28) for varying a longitudinal length of the connecting rod (28) between the first and second longitudinal axis.Type: GrantFiled: May 4, 2015Date of Patent: March 26, 2019Assignee: BorgWarner Inc.Inventors: David B. Roth, Christopher J. Pluta, Paul A. Darsky, Daniel Brown
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Publication number: 20190010837Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12) and a planetary gear assembly (14). The sprocket (12) receives rotational drive input from an engine crankshaft. The planetary gear assembly (14) includes two or more ring gears (26, 28), multiple planet gears (24), a sun gear (22), and a wrap spring (76). One of the ring gears (26, 28) receives rotational drive input from the sprocket (12) and one of the ring gears (26, 28) transmits rotational drive output to an engine camshaft. The sun gear (22) engages with the planet gears (24). The wrap spring (76) experiences expansion and contraction exertions to permit advancing and retarding engine valve opening and closing, and to prevent advancing and retarding engine valve opening and closing.Type: ApplicationFiled: November 6, 2017Publication date: January 10, 2019Inventors: Larry A. PRITCHARD, Thomas R. BENNER, Christopher J. PLUTA
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Publication number: 20180320564Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12), three ring gears (26, 28, 30), multiple planet gears (24), and a sun gear (22). The sprocket (12) receives rotational drive input from an engine crankshaft. One or more of the three ring gear(s) (26, 28, 30) receives rotational drive input from the sprocket (12) and rotates with the sprocket (12), and the remaining ring gear(s) (26, 28, 30) transmit rotational drive output to an engine camshaft (62). All three of the ring gears (26, 28, 30) engage with the planet gears (24). And the sun gear (22) also engages with the planet gears (24). In operation, relative rotational speeds between the sprocket (12) and the sun gear (22) causes the engine camshaft (62) to advance or retard engine valve opening and closing.Type: ApplicationFiled: November 6, 2017Publication date: November 8, 2018Inventors: Christopher J. PLUTA, Michael W. MARSH
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Patent number: 10107154Abstract: A cam phaser (30, 130, 230) dynamically adjusts a rotational relationship of a camshaft (32) of an internal combustion engine with respect to an engine crankshaft operably connected with a phaser sprocket (42, 142, 242). The cam phaser (30, 130, 230) can include a planetary gear assembly having a ring gear (34, 134, 234) driven by the phaser sprocket (42, 142, 242), a planetary gear carrier (36, 136, 236) connected to the camshaft (32), a sun gear (38, 138, 238), and at least one rotatable planetary gear (40, 140, 240).Type: GrantFiled: May 29, 2015Date of Patent: October 23, 2018Assignee: BorgWarner, Inc.Inventors: Christopher J. Pluta, Michael Marsh, Michael Grieb
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Publication number: 20180073598Abstract: A planetary gear assembly (30) and method of assembly in an electric camshaft phaser (20) with a split ring gear including a drive-side ring gear portion (32) rotatable by an engine crankshaft and an output-side ring gear portion (34) that can be connected to a camshaft (22). A plurality of rotatable planetary gears (36a, 36b, 36c) can be interposed between the split ring gear and the sun gear (28). The output-side ring gear portion (34) can have a different number of teeth than the drive-side ring gear portion (32) by a value corresponding to a multiple of the number of planetary gears (36a, 36b, 36c). A compliant planetary gear carrier (40, 140) can support the plurality of planetary gears (36a, 36b, 36c) allowing variance of a normally equidistant distance between separate spaced rotational axes of at least two of the planetary gears (36a, 36b, 36c) to selectively compensate for mechanical tolerances of the drive-side ring gear portion (32) and the output-side ring gear portion (34) of the split ring gear.Type: ApplicationFiled: September 12, 2017Publication date: March 15, 2018Inventors: Christopher J. PLUTA, Michael MARSH
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Patent number: 9845738Abstract: The variable compression ratio piston system for an engine adjusts the compression ratio of the engine piston by way of hydraulic fluid distributed between a pair of chambers formed in a pair of bores receiving control pistons mechanically coupled to the engine piston. A control valve selectively permits flow of hydraulic fluid between the high compression ratio line and the low compression ratio line. A variable force solenoid controlled by an engine control unit preferably controls the position of the control valve. The position of the spool controls whether hydraulic fluid can flow toward the first chamber, toward the second chamber, or not at all. Flow of hydraulic fluid is actuated by alternating forces from inertial and combustion forces on a crankshaft from operation of the engine.Type: GrantFiled: December 4, 2013Date of Patent: December 19, 2017Assignee: BorgWarner Inc.Inventor: Christopher J. Pluta
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Patent number: 9810109Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12), three ring gears (26, 28, 30), multiple planet gears (24), and a sun gear (22). The sprocket (12) receives rotational drive input from an engine crankshaft. One or more of the three ring gear(s) (26, 28, 30) receives rotational drive input from the sprocket (12) and rotates with the sprocket (12), and the remaining ring gear(s) (26, 28, 30) transmit rotational drive output to an engine camshaft (62). All three of the ring gears (26, 28, 30) engage with the planet gears (24). And the sun gear (22) also engages with the planet gears (24). In operation, relative rotational speeds between the sprocket (12) and the sun gear (22) causes the engine camshaft (62) to advance or retard engine valve opening and closing.Type: GrantFiled: September 10, 2015Date of Patent: November 7, 2017Assignee: BorgWarner Inc.Inventors: Christopher J. Pluta, Michael W. Marsh
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Patent number: 9810108Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12) and a planetary gear assembly (14). The sprocket (12) receives rotational drive input from an engine crankshaft. The planetary gear assembly (14) includes two or more ring gears (26, 28), multiple planet gears (24), a sun gear (22), and a wrap spring (76). One of the ring gears (26, 28) receives rotational drive input from the sprocket (12) and one of the ring gears (26, 28) transmits rotational drive output to an engine camshaft. The sun gear (22) engages with the planet gears (24). The wrap spring (76) experiences expansion and contraction exertions to permit advancing and retarding engine valve opening and closing, and to prevent advancing and retarding engine valve opening and closing.Type: GrantFiled: August 24, 2015Date of Patent: November 7, 2017Assignee: BorgWarner Inc.Inventors: Larry A. Pritchard, Thomas R. Benner, Christopher J. Pluta
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Publication number: 20170254235Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12), three ring gears (26, 28, 30), multiple planet gears (24), and a sun gear (22). The sprocket (12) receives rotational drive input from an engine crankshaft. One or more of the three ring gear(s) (26, 28, 30) receives rotational drive input from the sprocket (12) and rotates with the sprocket (12), and the remaining ring gear(s) (26, 28, 30) transmit rotational drive output to an engine camshaft (62). All three of the ring gears (26, 28, 30) engage with the planet gears (24). And the sun gear (22) also engages with the planet gears (24). In operation, relative rotational speeds between the sprocket (12) and the sun gear (22) causes the engine camshaft (62) to advance or retard engine valve opening and closing.Type: ApplicationFiled: September 10, 2015Publication date: September 7, 2017Applicant: BorgWarner Inc.Inventors: Christopher J. PLUTA, Michael W. MARSH
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Publication number: 20170248045Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12) and a planetary gear assembly (14). The sprocket (12) receives rotational drive input from an engine crankshaft. The planetary gear assembly (14) includes two or more ring gears (26, 28), multiple planet gears (24), a sun gear (22), and a wrap spring (76). One of the ring gears (26, 28) receives rotational drive input from the sprocket (12) and one of the ring gears (26, 28) transmits rotational drive output to an engine camshaft. The sun gear (22) engages with the planet gears (24). The wrap spring (76) experiences expansion and contraction exertions to permit advancing and retarding engine valve opening and closing, and to prevent advancing and retarding engine valve opening and closing.Type: ApplicationFiled: August 24, 2015Publication date: August 31, 2017Inventors: Larry A. PRITCHARD, Thomas R. BENNER, Christopher J. PLUTA
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Publication number: 20170241333Abstract: A variable compression connecting rod system (10) located in an internal combustion engine (12) and a method of assembly can include a connecting rod (28) mountable to a piston pin (26) having a first longitudinal axis at one end and 5 mountable to a crankpin (22) having a second longitudinal axis at a second end portion (36). A hydraulically actuated eccentric rotor (52) rotatable about one of the first and second longitudinal axis. The eccentric rotor (52) including first and second vanes (54a, 54b) for driving the rotor between first and second angular positions in response to fluid pressure acting on the first and second vanes. The eccentric rotor 10 (52) having an eccentric surface area with different radial distances (80, 82) movable into alignment with a longitudinal axis of the connecting rod (28) for varying a longitudinal length of the connecting rod (28) between the first and second longitudinal axis.Type: ApplicationFiled: May 4, 2015Publication date: August 24, 2017Inventors: David B. ROTH, Christopher J. PLUTA, Paul A. DARSKY, Daniel BROWN
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Publication number: 20170145873Abstract: A cam phaser (30, 130, 230) dynamically adjusts a rotational relationship of a camshaft (32) of an internal combustion engine with respect to an engine crankshaft operably connected with a phaser sprocket (42, 142, 242). The cam phaser (30, 130, 230) can include a planetary gear assembly having a ring gear (34, 134, 234) driven by the phaser sprocket (42, 142, 242), a planetary gear carrier (36, 136, 236) connected to the camshaft (32), a sun gear (38, 138, 238), and at least one rotatable planetary gear (40, 140, 240).Type: ApplicationFiled: May 29, 2015Publication date: May 25, 2017Inventors: Christopher J. PLUTA, Michael MARSH, Michael GRIEB
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Patent number: 9297281Abstract: A variable cam timing apparatus (10) and method of assembly for transmitting rotational torque between a driving rotary member (15b) and a driven rotary member (15a). The flexible coupling (14) can include an axis of rotation coinciding with, and an outer peripheral edge (14a) extending at least partially around, or completely surrounding, a common rotational axis of the driving rotary member (15b) and the driven rotary member (15a). The flexible coupling (14) including a flexible body (14b) having a plurality of apertures (14c, 14d) formed therein at angularly spaced positions relative to one another for connection therethrough with respect to the driving and the driven rotary members (15b, 15a) permitting adjustment for perpendicularity and axial misalignment, while maintaining a torsionally stiff coupling between the driving and driven rotary members (15b, 15a).Type: GrantFiled: April 18, 2011Date of Patent: March 29, 2016Assignee: BorgWarner, Inc.Inventors: James Sisson, Christopher J. Pluta
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Patent number: 9175611Abstract: A flexible coupling linkage (14) anchors a housing (16) that at least partially encloses a rotor (18) of an actuator (22) against rotation, while allowing free movement of the housing (16) in two other planes relative to the rotor (18) to match an angular rotational plane orientation of the rotor (18) to prevent binding between the housing (16) and the rotor (18) due to misalignment. The flexible coupling linkage (14) can be selected from a group of pivot joints (24a, 24b) including at least one of a pivot pin joint (30, 34), a ball-and-socket joint (32), and any combination thereof.Type: GrantFiled: August 23, 2012Date of Patent: November 3, 2015Assignee: BorgWarner, Inc.Inventors: Christopher J. Pluta, Mark M. Wigsten, Michael W. Marsh
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Publication number: 20150300272Abstract: The variable compression ratio piston system for an engine adjusts the compression ratio of the engine piston by way of hydraulic fluid distributed between a pair of chambers formed in a pair of bores receiving control pistons mechanically coupled to the engine piston. A control valve selectively permits flow of hydraulic fluid between the high compression ratio line and the low compression ratio line. A variable force solenoid controlled by an engine control unit preferably controls the position of the control valve. The position of the spool controls whether hydraulic fluid can flow toward the first chamber, toward the second chamber, or not at all. Flow of hydraulic fluid is actuated by alternating forces from inertial and combustion forces on a crankshaft from operation of the engine.Type: ApplicationFiled: December 4, 2013Publication date: October 22, 2015Inventor: Christopher J. PLUTA
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Patent number: 9145799Abstract: A torque pulsated variable cam timing camshaft arrangement for a reciprocating piston, internal combustion engine is provided. The arrangement includes a sprocket. A torque pulsated phaser unit is operatively associated with the sprocket. A camshaft is operatively associated with the sprocket and the camshaft torsionally powers the phaser unit. The camshaft has a cam lobe engaged with a first cam follower for controlling a position of a spring biased valve. A spring biased second cam follower is engaged with the cam lobe providing a torsional input to the camshaft.Type: GrantFiled: October 18, 2011Date of Patent: September 29, 2015Assignee: BORGWARNER INC.Inventors: Mark M. Wigsten, Philip Mott, Christopher J. Pluta
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Patent number: 9080471Abstract: A cam torque actuated variable cam timing phaser can include a rotor (20) enclosed by an endplate (64) within a housing (10). The housing (10) can have at least one cavity (10a) to be divided by a vane (22) rigidly attached to the rotor (20). The vane (22) can divide the cavity (10a) into a first chamber (16) and a second chamber (18). Passages (26, 28, 56, 58) can connect the first and second chambers (16, 18) facilitating oscillation of the vane (20) within the cavity (10a). A detent valve (50) can move between an open position and a closed position. When in the open position, the detent valve (50) can connect portions of a detent passage (56, 58) extending through the rotor (20) and through the endplate (64) allowing pressurized actuating fluid flow with respect to the first and second chambers (16, 18) in response to a relative angular position of the rotor (20) with respect to the endplate (64). A lock pin (60) can move between a locked position and a released position.Type: GrantFiled: October 28, 2011Date of Patent: July 14, 2015Assignee: BorgWarner, Inc.Inventors: Christopher J. Pluta, Mark Wigsten, Braman Wing