Abstract: A method of forming fiber-reinforced composites. The method includes stabilizing two or more carbon fibers tows together (a) with a stabilizing resin and (b) in-line with a commercial carbon fiber production process to form a semi-finished tape; and impregnating the semi-finished tape with a matrix resin in a process offline of the carbon fiber production process to form a prepreg.

Abstract: A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material including a first polymeric material having a first melt temperature in an extruder and dosing a composite material into the melt stream. The composite material includes pre-impregnated reinforcing fibers comprising reinforcing filaments and a second polymeric material having a second melt temperature greater than the first melt temperature. The composite material has at least 30% of the reinforcing filaments protected by the polymeric material such that the polymeric material surrounds each filament completely forming a barrier between it and an adjacent filament in the at least 30% of the filaments. The temperature of the melt stream at dosing is below the second melt temperature. The method includes forming a molding compound from the source and composite materials. The method includes dispensing the molding compound to produce a part.

Abstract: An airfoil for a gas turbine engine, the airfoil comprising a wall having a first surface, a second surface, and a passageway extending through the wall from a first opening in the first surface to a second opening in the second surface, the passageway having one or more sections between the first opening and the second opening, the one or more sections in fluid communication with each other, the plurality of sections comprising a first diffuser section providing a first change in cross-sectional area within the passageway, a second diffuser section providing a second change in cross-sectional area within the passageway, a flow conditioning section, and an edge section having two surfaces set opposite each other across the passageway, the two surfaces extending along the passageway substantially in parallel to one another, the edge section being located adjacent to the second opening.

Abstract: A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating carbon reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous strands having at least 30% of the fibers protected by the polymeric material. The method further includes storing the one or more pre-impregnated continuous strands in bulk. The method also includes introducing the one or more pre-impregnated continuous strands into an extruder, forming a molding compound from the one or more pre-impregnated continuous strands, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

Abstract: A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous tapes. The method further includes storing the one or more pre-impregnated continuous tapes in bulk, and introducing the one or more pre-impregnated continuous tapes into an extruder. The method further includes forming a molding compound from the one or more pre-impregnated continuous tapes, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

Abstract: Wear members for wear assemblies include a lock configured to secure the wear member to a base, where the lock has two engagement positions, namely: (a) a first position that secures the lock to the wear member, and (b) a second position that secures the wear member to the base. The locks are further configured to be unlatched and removed from the wear member in two phases, a first retraction of the latching mechanism, followed by a rotation of the lock itself with removal from the wear member.

Abstract: A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material and dosing a composite material into the melt stream. The composite material includes carbon reinforcing fibers pre-impregnated by a polymeric material. The composite material has at least 30% of the fibers protected by the polymeric material. The method further includes forming a molding compound from the source and composite materials, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

Abstract: A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material including a first polymeric material and dosing a composite material into the melt stream. The composite material includes pre-impregnated reinforcing fibers and a second polymeric material. The method further includes forming a molding compound from the source and composite materials and dispensing the molding compound from the extruder. The first and second polymeric materials are different than each other to introduce a functionality into the molding compound that is not present in the second polymeric material. The method further includes using the molding compound to produce a part.

Abstract: Wear members for wear assemblies include a lock configured to secure the wear member to a base, where the lock has two engagement positions, namely: (a) a first position that secures the lock to the wear member, and (b) a second position that secures the wear member to the base. The locks are further configured to be unlatched and removed from the wear member in two phases, a first retraction of the latching mechanism, followed by a rotation of the lock itself with removal from the wear member.

Abstract: An airfoil for a gas turbine engine, the airfoil comprising a wall having a first surface, a second surface, and a passageway extending through the wall from a first opening in the first surface to a second opening in the second surface, the passageway having one or more sections between the first opening and the second opening, the one or more sections in fluid communication with each other, the plurality of sections comprising a first diffuser section providing a first change in cross-sectional area within the passageway, a second diffuser section providing a second change in cross-sectional area within the passageway, a flow conditioning section, and an edge section having two surfaces set opposite each other across the passageway, the two surfaces extending along the passageway substantially in parallel to one another, the edge section being located adjacent to the second opening.

Abstract: A method for forming an elevated surface feature for compression molded assemblies includes the placement of an afore-mentioned insert onto an actuated fixture pin with the pin initially in a retracted position. An upper portion of a mold configured with said retracted actuated fixture pin over a preform of pre-preg plies placed on the bottom portion of the mold is then closed. The fixture pin is actuated towards the pre-preg plies when a flowable material fills a molding cavity in the upper portion of the mold. The cavity is configured to form the elevated surface feature with the advancing action of the insert packs out the surface feature under the pressure of the pin to eliminate porosity in the elevated surface feature in the molding cavity.

Abstract: A process for forming a composite sandwich panel assembly is provided that includes positioning a top sheet and a bottom sheet on opposing sides of an open pore matrix core. The top sheet, bottom sheet, and core are exposed to a heat source with the application of a clamping pressure to the top and the bottom sheet. The heat source is then removed and the clamping pressure maintained for a period of time. The clamping pressure is removed when the top sheet, bottom sheet, and core have cooled and fused together. An assembly formed by such a process is also provided.

Abstract: An I-beam assembly is provided including a top and bottom flange joined by a vertical web. Reinforcing skins are overmolded over said top and bottom flanges. The top and bottom flanges and the web are all made of the same thermoplastic polymer material or thermoset polymer material. Polymer materials operative herein include polypropylene, nylon, epoxy, polyester, or vinyl ester materials.

Abstract: Wear members for wear assemblies include a lock configured to secure the wear member to a base, where the lock has two engagement positions, namely: (a) a first position that secures the lock to the wear member, and (b) a second position that secures the wear member to the base. The locks are further configured to be unlatched and removed from the wear member in two phases, a first retraction of the latching mechanism, followed by a rotation of the lock itself with removal from the wear member.

Abstract: Wear members for wear assemblies include a lock configured to secure the wear member to a base, where the lock has two engagement positions, namely: (a) a first position that secures the lock to the wear member, and (b) a second position that secures the wear member to the base. The locks are further configured to be unlatched and removed from the wear member in two phases, a first retraction of the latching mechanism, followed by a rotation of the lock itself with removal from the wear member.

Abstract: A method for forming an elevated surface feature for compression molded assemblies includes the placement of an afore-mentioned insert onto an actuated fixture pin with the pin initially in a retracted position. An upper portion of a mold configured with said retracted actuated fixture pin over a preform of pre-preg plies placed on the bottom portion of the mold is then closed. The fixture pin is actuated towards the pre-preg plies when a flowable material fills a molding cavity in the upper portion of the mold. The cavity is configured to form the elevated surface feature with the advancing action of the insert packs out the surface feature under the pressure of the pin to eliminate porosity in the elevated surface feature in the molding cavity.

Abstract: Wear members for wear assemblies include a lock configured to secure the wear member to a base, where the lock has two engagement positions, namely: (a) a first position that secures the lock to the wear member, and (b) a second position that secures the wear member to the base. The locks are further configured to be unlatched and removed from the wear member in two phases, a first retraction of the latching mechanism, followed by a rotation of the lock itself with removal from the wear member.

Abstract: The present invention is an automated ice vending machine for delivering ice to consumers. The machine of the present invention includes an insulated enclosure, an ice manufacturing apparatus, a cooling unit, an ice inventory storage bin, an ice agitating device, an incline ice transport device, and a bagger assembly. The present invention also includes a method of vending ice to a consumer.

Abstract: A cargo transportation device includes a lift assembly for raising and lowering cargo and an operator cabin in which an operator controls the lift assembly. A load backrest is coupled to the cabin, and an automatic data collection device, which is configured to interrogate wireless communication devices, is coupled to the load backrest. The cargo transportation device includes a computing device having logic for controlling the automatic data collection device and logic for controlling the lift assembly, and a display device in communication with the computing device. The display device is coupled to the cabin and configured to provide the operator with information from the computing device.