Abstract: Presented is a system and method for testing the adhesion of coatings to substrates using an ultrasonic scalar. The system comprises a body, a flexible scalpel extending from said body, and a source of ultrasonic waves. The flexible scalpel applies pressure and ultrasonic waves to a coating that is removed when the adhesion of the coating to the substrate is substandard. The method comprises applying an flexible scalpel extending from an ultrasonic adhesion test device to a coating, applying ultrasonic waves through the flexible scalpel to the coating while moving across the coating, removing the coating if there is less than an acceptable adhesion of the coating to the substrate, and inspecting the coating to determine if coating was removed from the substrate.

Abstract: A structural assembly and methods are provided to facilitate corrosion inspection, such as in those regions of a structure that may otherwise be visibly inspected only following at least partial disassembly of the structure. The structural assembly may include a structure and a coating disposed upon at least a portion of the structure that has optical properties that change in response to corrosion. The structural assembly may also include a fiber optic sensing network including a plurality of optical fibers and a sensor. The plurality of optical fibers are configured to expose the coating to incident optical signals and to receive responsive optical signals at least partially dependent upon any change in the optical properties of the coating. The sensor is configured to receive the responsive optical signals from the plurality of optical fibers. This sensor may also be configured to analyze the responsive optical signals to detect corrosion.

Abstract: A structural assembly and methods are provided to facilitate corrosion inspection, such as in those regions of a structure that may otherwise be visibly inspected only following at least partial disassembly of the structure. The structural assembly may include a structure and a coating disposed upon at least a portion of the structure that has optical properties that change in response to corrosion. The structural assembly may also include a fiber optic sensing network including a plurality of optical fibers and a sensor. The plurality of optical fibers are configured to expose the coating to incident optical signals and to receive responsive optical signals at least partially dependent upon any change in the optical properties of the coating. The sensor is configured to receive the responsive optical signals from the plurality of optical fibers. This sensor may also be configured to analyze the responsive optical signals to detect corrosion.