Patents by Inventor Christopher M. Casad

Christopher M. Casad has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11434698
    Abstract: A drill bit including a body having a face and a bit axis. The face includes a cone region disposed about the bit axis, a nose region disposed radially outward from the cone region, and a shoulder region disposed radially outward from the nose region. The drill bit further includes a first plurality of cutters defining a first cutting profile, and a second plurality of cutters defining a second cutting profile different from the first cutting profile. The second plurality of cutters are not back-up cutters to the first plurality of cutters.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: September 6, 2022
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Carl Aron Deen, Christopher M. Casad
  • Patent number: 11255129
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: February 22, 2022
    Assignees: Ulterra Drilling Technologies, L.P., US Synthetic Corporation
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell, Tyler Scott Dunaway, Greg Carlos Topham
  • Patent number: 11098541
    Abstract: A PDC drill bit for use in downhole air drilling includes a body with a face for engaging a bottom of a hole being drilled and a gauge for engaging a side of the hole being drilled. The face includes a cone, a nose outward of the cone, a shoulder outward of the nose. The bit further includes channels formed in the face of the bit that extend from within the cone to the gauge. The channels define a plurality of blades separated by the channels. Each of the plurality of blades has a leading edge with PDC cutters mounted thereon. One or more of the channels are defined by two side walls and a bottom wall and has a length, width and depth. The width or depth remains substantially constant from a first point on its length within the cone to a second point within the shoulder.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: August 24, 2021
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Christopher M. Casad, Ben Chrest, Thomas A. Damian, Carl Aron Deen, Kristy Everheart, Kerry Sisson
  • Patent number: 11035177
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: June 15, 2021
    Assignee: Ulterra Drilling Technologies L.P.
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell
  • Patent number: 11028650
    Abstract: Earth boring tools having offset blades with a plurality of fixed cutters having side rake or lateral rakes configured for improving chip removal and evacuation, drilling efficiency, and/or depth of cut management as compared with conventional arrangements.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: June 8, 2021
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Christopher M. Casad, Carl Aron Deen
  • Patent number: 11015394
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: May 25, 2021
    Assignee: Ulterra Drilling Technologies, LP
    Inventors: Christopher M. Casad, Carl Aron Deen
  • Publication number: 20210071479
    Abstract: A drill bit including a body having a face and a bit axis. The face includes a cone region disposed about the bit axis, a nose region disposed radially outward from the cone region, and a shoulder region disposed radially outward from the nose region. The drill bit further includes a first plurality of cutters defining a first cutting profile, and a second plurality of cutters defining a second cutting profile different from the first cutting profile. The second plurality of cutters are not back-up cutters to the first plurality of cutters.
    Type: Application
    Filed: September 8, 2020
    Publication date: March 11, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Carl Aron Deen, Christopher M. Casad
  • Patent number: 10920495
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: February 16, 2021
    Assignee: ULTERRA DRILLING TECHNOLOGIES, L.P.
    Inventor: Christopher M. Casad
  • Patent number: 10731421
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: August 4, 2020
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventor: Christopher M. Casad
  • Patent number: 10724323
    Abstract: A downhole tool for cyclically generating cyclical pressure waves in drilling fluids of sufficient magnitude to vibrate a drill string or coiled tubing to reduce friction between drill string or coiled tubing and a wall of an uncased or cased wellbore. A passageway through which drilling fluid flows through the tool is constricted to increase pressure of the drilling fluid while it continues to flow through the tool. A bypass around the constriction is cyclically opened by a rotary valve to increase the flow area through the tool for the drilling fluid while at the same time an axially shifting valve, shifted by a pair of rotating cams, opens to allow drilling fluid to vent to an annulus formed by the drill string or coiled tubing and a wall of the wellbore.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: July 28, 2020
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Matthew B. Roseman, Christopher M. Casad, Thomas A. Damian, Jason C. Maw
  • Publication number: 20200224500
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Application
    Filed: January 16, 2019
    Publication date: July 16, 2020
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell, Tyler Scott Dunaway, Greg Carlos Topham
  • Publication number: 20200224501
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Application
    Filed: January 16, 2019
    Publication date: July 16, 2020
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell
  • Publication number: 20200056436
    Abstract: A downhole tool for cyclically generating cyclical pressure waves in drilling fluids of sufficient magnitude to vibrate a drill string or coiled tubing to reduce friction between drill string or coiled tubing and a wall of an uncased or cased wellbore. A passageway through which drilling fluid flows through the tool is constricted to increase pressure of the drilling fluid while it continues to flow through the tool. A bypass around the constriction is cyclically opened by a rotary valve to increase the flow area through the tool for the drilling fluid while at the same time an axially shifting valve, shifted by a pair of rotating cams, opens to allow drilling fluid to vent to an annulus formed by the drill string or coiled tubing and a wall of the wellbore.
    Type: Application
    Filed: August 17, 2018
    Publication date: February 20, 2020
    Inventors: Matthew B. Roseman, Christopher M. Casad, Thomas A. Damian, Jason C. Maw
  • Publication number: 20200056430
    Abstract: Earth boring tools having offset blades with a plurality of fixed cutters having side rake or lateral rakes configured for improving chip removal and evacuation, drilling efficiency, and/or depth of cut management as compared with conventional arrangements.
    Type: Application
    Filed: August 17, 2018
    Publication date: February 20, 2020
    Inventors: Christopher M. Casad, Carl Aron Deen
  • Publication number: 20200048968
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Application
    Filed: August 17, 2018
    Publication date: February 13, 2020
    Inventor: Christopher M. Casad
  • Patent number: 10508493
    Abstract: A universal joint for use in a downhole drill string includes a planetary gear to convert eccentric rotation in the drill string to axial rotation.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: December 17, 2019
    Assignee: Ulterra Drilling Technologies
    Inventors: Jason Maw, Beau J. St. Pierre, Christopher M. Casad
  • Publication number: 20190284887
    Abstract: A PDC drill bit for use in downhole air drilling includes a body with a face for engaging a bottom of a hole being drilled and a gauge for engaging a side of the hole being drilled. The face includes a cone, a nose outward of the cone, a shoulder outward of the nose. The bit further includes channels formed in the face of the bit that extend from within the cone to the gauge. The channels define a plurality of blades separated by the channels. Each of the plurality of blades has a leading edge with PDC cutters mounted thereon. One or more of the channels are defined by two side walls and a bottom wall and has a length, width and depth. The width or depth remains substantially constant from a first point on its length within the cone to a second point within the shoulder.
    Type: Application
    Filed: September 28, 2018
    Publication date: September 19, 2019
    Inventors: Christopher M. Casad, Ben Chrest, Thomas A. Damian, Carl Aron Deen, Kristy Everheart, Kerry Sisson
  • Patent number: 10316895
    Abstract: A universal joint assembled to a drill string transfers torque and axial force between two components where the shafts of the components are not completely aligned. The universal joint includes end members connected to opposite ends of a cable for connecting to components of the drill string. As the joint rotates the cable flexes to accommodate misalignment between the connected drill string components.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: June 11, 2019
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Justin S. McMillan, Christopher M. Casad, Beau J. St. Pierre, Carl Aron Deen
  • Publication number: 20190162029
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Application
    Filed: February 1, 2019
    Publication date: May 30, 2019
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventor: Christopher M. Casad
  • Publication number: 20190136635
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Application
    Filed: August 17, 2018
    Publication date: May 9, 2019
    Inventors: Christopher M. Casad, Carl Aron Deen