Patents by Inventor Christopher Malone

Christopher Malone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12243802
    Abstract: A method of manufacturing a chip assembly comprises joining an in-process unit to a printed circuit board; reflowing a bonding material disposed between and electrically connecting the in-process unit with the printed circuit board, the bonding material having a first reflow temperature; and then joining a heat distribution device to the plurality of semiconductor chips using a thermal interface material (“TIM”) having a second reflow temperature that is lower than the first reflow temperature. The in-process unit further comprises a substrate having an active surface, a passive surface, and contacts exposed at the active surface; an interposer electrically connected to the substrate; a plurality of semiconductor chips overlying the substrate and electrically connected to the substrate through the interposer, and a stiffener overlying the substrate and having an aperture extending therethrough, the plurality of semiconductor chips being positioned within the aperture.
    Type: Grant
    Filed: April 12, 2024
    Date of Patent: March 4, 2025
    Assignee: Google LLC
    Inventors: Madhusudan K. Iyengar, Christopher Malone, Woon-Seong Kwon, Emad Samadiani, Melanie Beauchemin, Padam Jain, Teckgyu Kang, Yuan Li, Connor Burgess, Norman Paul Jouppi, Nicholas Stevens-Yu, Yingying Wang
  • Publication number: 20240347414
    Abstract: A method of manufacturing a chip assembly comprises joining an in-process unit to a printed circuit board; reflowing a bonding material disposed between and electrically connecting the in-process unit with the printed circuit board, the bonding material having a first reflow temperature; and then joining a heat distribution device to the plurality of semiconductor chips using a thermal interface material (“TIM”) having a second reflow temperature that is lower than the first reflow temperature. The in-process unit further comprises a substrate having an active surface, a passive surface, and contacts exposed at the active surface; an interposer electrically connected to the substrate; a plurality of semiconductor chips overlying the substrate and electrically connected to the substrate through the interposer, and a stiffener overlying the substrate and having an aperture extending therethrough, the plurality of semiconductor chips being positioned within the aperture.
    Type: Application
    Filed: April 12, 2024
    Publication date: October 17, 2024
    Inventors: Madhusudan K. Iyengar, Christopher Malone, Woon-Seong Kwon, Emad Samadiani, Melanie Beauchemin, Padam Jain, Teckgyu Kang, Yuan Li, Connor Burgess, Norman Paul Jouppi, Nicholas Stevens-Yu, Yingying Wang
  • Patent number: 11990386
    Abstract: A method of manufacturing a chip assembly comprises joining an in-process unit to a printed circuit board; reflowing a bonding material disposed between and electrically connecting the in-process unit with the printed circuit board, the bonding material having a first reflow temperature; and then joining a heat distribution device to the plurality of semiconductor chips using a thermal interface material (“TIM”) having a second reflow temperature that is lower than the first reflow temperature. The in-process unit further comprises a substrate having an active surface, a passive surface, and contacts exposed at the active surface; an interposer electrically connected to the substrate; a plurality of semiconductor chips overlying the substrate and electrically connected to the substrate through the interposer, and a stiffener overlying the substrate and having an aperture extending therethrough, the plurality of semiconductor chips being positioned within the aperture.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: May 21, 2024
    Assignee: Google LLC
    Inventors: Madhusudan K. Iyengar, Christopher Malone, Woon-Seong Kwon, Emad Samadiani, Melanie Beauchemin, Padam Jain, Teckgyu Kang, Yuan Li, Connor Burgess, Norman Paul Jouppi, Nicholas Stevens-Yu, Yingying Wang
  • Patent number: 11895807
    Abstract: A data rack system includes a data center rack frame, a shelf positioned within the data center rack frame; and a modular battery unit disposed on the shelf. The modular battery unit further includes a housing having an outer surface, a plurality of strips of phase change material (“PCM”) attached to the outer surface and spaced apart from one another; and air flow channels. The air flow channels are formed in spaces between two adjacent strips of the plurality of strips and defined by a shape and size of the spaces between the two adjacent strips.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: February 6, 2024
    Assignee: Google LLC
    Inventors: Madhusudan K. Iyengar, Melanie Beauchemin, Christopher Malone
  • Patent number: 11348859
    Abstract: While the use of 2.5D/3D packaging technology results in a compact IC package, it also raises challenges with respect to thermal management. Integrated component packages according to the present disclosure provide a thermal management solution for 2.5D/3D IC packages that include a high-power component integrated with multiple lower-power components. The thermal solution provided by the present disclosure includes a mix of passive cooling by traditional heatsink or cold plate and active cooling by thermoelectric cooling (TEC) elements. Certain methods according to the present disclosure include controlling a temperature during normal operation in an IC package that includes a plurality of lower-power components located adjacent to a high-power component in which the high-power component generates a greater amount of heat relative to each of the lower-power components during normal operation.
    Type: Grant
    Filed: October 8, 2019
    Date of Patent: May 31, 2022
    Assignee: Google LLC
    Inventors: Melanie Beauchemin, Madhusudan Iyengar, Christopher Malone, Gregory Imwalle
  • Publication number: 20210378132
    Abstract: A data rack system includes a data center rack frame, a shelf positioned within the data center rack frame; and a modular battery unit disposed on the shelf. The modular battery unit further includes a housing having an outer surface, a plurality of strips of phase change material (“PCM”) attached to the outer surface and spaced apart from one another; and air flow channels. The air flow channels are formed in spaces between two adjacent strips of the plurality of strips and defined by a shape and size of the spaces between the two adjacent strips.
    Type: Application
    Filed: May 28, 2020
    Publication date: December 2, 2021
    Inventors: Madhusudan K. Iyengar, Melanie Beauchemin, Christopher Malone
  • Publication number: 20210378106
    Abstract: A method of manufacturing a chip assembly comprises joining an in-process unit to a printed circuit board; reflowing a bonding material disposed between and electrically connecting the in-process unit with the printed circuit board, the bonding material having a first reflow temperature; and then joining a heat distribution device to the plurality of semiconductor chips using a thermal interface material (“TIM”) having a second reflow temperature that is lower than the first reflow temperature. The in-process unit further comprises a substrate having an active surface, a passive surface, and contacts exposed at the active surface; an interposer electrically connected to the substrate; a plurality of semiconductor chips overlying the substrate and electrically connected to the substrate through the interposer, and a stiffener overlying the substrate and having an aperture extending therethrough, the plurality of semiconductor chips being positioned within the aperture.
    Type: Application
    Filed: May 28, 2021
    Publication date: December 2, 2021
    Inventors: Madhusudan K. Iyengar, Christopher Malone, Woon-Seong Kwon, Emad Samadiani, Melanie Beauchemin, Padam Jain, Teckgyu Kang, Yuan Li, Connor Burgess, Norman Paul Jouppi, Nicholas Stevens-Yu, Yingying Wang
  • Publication number: 20200035583
    Abstract: While the use of 2.5D/3D packaging technology results in a compact IC package, it also raises challenges with respect to thermal management. Integrated component packages according to the present disclosure provide a thermal management solution for 2.5D/3D IC packages that include a high-power component integrated with multiple lower-power components. The thermal solution provided by the present disclosure includes a mix of passive cooling by traditional heatsink or cold plate and active cooling by thermoelectric cooling (TEC) elements. Certain methods according to the present disclosure include controlling a temperature during normal operation in an IC package that includes a plurality of lower-power components located adjacent to a high-power component in which the high-power component generates a greater amount of heat relative to each of the lower-power components during normal operation.
    Type: Application
    Filed: October 8, 2019
    Publication date: January 30, 2020
    Inventors: Melanie Beauchemin, Madhusudan Iyengar, Christopher Malone, Gregory Imwalle
  • Patent number: 10504816
    Abstract: While the use of 2.5D/3D packaging technology results in a compact IC package, it also raises challenges with respect to thermal management. Integrated component packages according to the present disclosure provide a thermal management solution for 2.5D/3D IC packages that include a high-power component integrated with multiple lower-power components. The thermal solution provided by the present disclosure includes a mix of passive cooling by traditional heatsink or cold plate and active cooling by thermoelectric cooling (TEC) elements. Certain methods according to the present disclosure include controlling a temperature during normal operation in an IC package that includes a plurality of lower-power components located adjacent to a high-power component in which the high-power component generates a greater amount of heat relative to each of the lower-power components during normal operation.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: December 10, 2019
    Assignee: Google LLC
    Inventors: Melanie Beauchemin, Madhusudan Iyengar, Christopher Malone, Gregory Imwalle
  • Publication number: 20190074237
    Abstract: While the use of 2.5D/3D packaging technology results in a compact IC package, it also raises challenges with respect to thermal management. Integrated component packages according to the present disclosure provide a thermal management solution for 2.5D/3D IC packages that include a high-power component integrated with multiple lower-power components. The thermal solution provided by the present disclosure includes a mix of passive cooling by traditional heatsink or cold plate and active cooling by thermoelectric cooling (TEC) elements. Certain methods according to the present disclosure include controlling a temperature during normal operation in an IC package that includes a plurality of lower-power components located adjacent to a high-power component in which the high-power component generates a greater amount of heat relative to each of the lower-power components during normal operation.
    Type: Application
    Filed: September 6, 2017
    Publication date: March 7, 2019
    Inventors: Melanie Beauchemin, Madhusudan Iyengar, Christopher Malone, Gregory Imwalle
  • Patent number: 9427770
    Abstract: A dual washer pull plug for masking a mechanical part. The dual washer pull plug includes a first centering component and a second centering component. A first masking flange is located at a first end of the first centering component and the first centering component is configured to center the first masking flange relative to an aperture of a mechanical part on a first side of the mechanical part. A second masking flange is located at a first end of the second centering component and the second centering component is configured to center the second masking flange relative to the aperture of the mechanical part on a second side of the mechanical part.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: August 30, 2016
    Assignee: Engineered Products and Services, Inc.
    Inventors: Christopher Malone, Kissak Sarajian, Todd Schuh
  • Publication number: 20140366800
    Abstract: A dual washer pull plug for masking a mechanical part. The dual washer pull plug includes a first centering component and a second centering component. A first masking flange is located at a first end of the first centering component and the first centering component is configured to center the first masking flange relative to an aperture of a mechanical part on a first side of the mechanical part. A second masking flange is located at a first end of the second centering component and the second centering component is configured to center the second masking flange relative to the aperture of the mechanical part on a second side of the mechanical part.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 18, 2014
    Inventors: Christopher Malone, Kissak Sarajian, Todd Schuh
  • Patent number: 8826852
    Abstract: The present invention is an optimized DWP for minimizing coating error that has two centering components which center the DWP inside a threaded or non-threaded opening effectively masking the threads and/or opening during the coating process.
    Type: Grant
    Filed: April 12, 2010
    Date of Patent: September 9, 2014
    Assignee: Engineered Products and Services, Inc.
    Inventors: Christopher Malone, Kissak Sarajian, Todd Schuh
  • Publication number: 20110247551
    Abstract: The present invention is an optimized DWP for minimizing coating error that has two centering components which center the DWP inside a threaded or non-threaded opening effectively masking the threads and/or opening during the coating process.
    Type: Application
    Filed: April 12, 2010
    Publication date: October 13, 2011
    Inventors: Christopher Malone, Kissak Sarajian, Todd Schuh
  • Publication number: 20100101492
    Abstract: A masking device that is adapted to be reusable in high temperature applications and for a variety of masking applications, is cost-effective to manufacture, and which includes a magnetic component insulated on three or all four surfaces. The invention includes a system of interchangeable components in varying shapes and sizes, which may be selectively attached, assembled and combined providing versatility for a range of masking operations.
    Type: Application
    Filed: September 11, 2009
    Publication date: April 29, 2010
    Inventors: Kissak Sarajian, Christopher Malone
  • Publication number: 20080011459
    Abstract: One embodiment of the apparatus may have: thermally conductive cover coupled to the heat producing component via a single interface; and cooling liquid in direct contact with the thermally conductive cover.
    Type: Application
    Filed: July 23, 2007
    Publication date: January 17, 2008
    Inventors: Christopher Malone, Stephan Barsun
  • Publication number: 20070258212
    Abstract: In electronic and/or electrical equipment, a cable management assembly is configured for usage in an electronic and/or electrical equipment rack assembly. The cable management assembly comprises at least two arm members, at least one flexible coupling configured to attach two of the at least two arm members, and connectors configured to flexibly attach an electronic and/or electrical equipment component to an electronic and/or electrical equipment rack. The at least two arm members, the at least one flexible coupling, and the connectors are constructed from a material that removes heat from interior to the rack and is connected in a configuration that draws the removed heat to a heat sink element.
    Type: Application
    Filed: May 2, 2006
    Publication date: November 8, 2007
    Inventors: Christopher Malone, Bryan Bolich
  • Publication number: 20070213881
    Abstract: In one embodiment, a system comprises one or more electronic components, one or more coolant sources, one or more coolant supply lines in fluid communication with the one or more coolant sources, a heat exchanger in thermal communication with the coolant supply lines and the one or more electronic components; one or more coolant distribution units to regulate the flow of coolant through the one or more coolant supply lines, and an environment management unit communicatively coupled to the one or more electronic components and the one or more coolant distribution units, wherein the environment management unit regulates coolant flow through the one or more coolant supply lines according to one or more environmental parameters proximate the one or more electronic components.
    Type: Application
    Filed: March 8, 2006
    Publication date: September 13, 2007
    Inventors: Christian Belady, Christopher Malone
  • Publication number: 20070092370
    Abstract: An electronics cooling fan comprises a centrifugal clutch adapted to disengage and freewheel upon fan failure.
    Type: Application
    Filed: October 26, 2005
    Publication date: April 26, 2007
    Inventors: Christopher Malone, Glenn Simon, Ricardo Espinoza-Ibarra
  • Patent number: D655998
    Type: Grant
    Filed: April 12, 2010
    Date of Patent: March 20, 2012
    Assignee: Engineered Products and Services, Inc.
    Inventors: Christopher Malone, Kissak Sarajian, Todd Schuh