Abstract: A valve includes a valve housing, a shaft, a flow control member, and an actuator assembly. The valve housing includes walls defining at least an actuator chamber above a main fluid passage, with a valve centerline parallel to a longitudinal axis of the main fluid passage. The flow control member is mounted to a first longitudinal end of the shaft, and is rotatable in the main fluid passage via rotation of the shaft. The actuator assembly, disposed in the actuator chamber, is adapted to rotate a second end of the shaft to effect rotation of the flow control member. The actuator assembly includes at least one actuator unit arranged in the actuator chamber such that an actuator centerline is disposed transverse to the valve centerline.

Abstract: A bearing monitoring system is provided including one or more bearings within a flow passage and a working fluid passing over at least one surface of the bearings. A first thermocouple is located in the flow passage upstream relative to the one or more bearings and configured to measure a first temperature of the working fluid and a second thermocouple is located in the flow passage downstream relative to the one or more bearings and configured to measure a second temperature of the working fluid. The system further includes a control device in communication with the first thermocouple and the second thermocouple, and configured to compute a temperature gradient across the one or more bearings from the first temperature and the second temperature, compare the temperature gradient against a known value, and if the temperature gradient exceeds the known value, the control device is configured to provide an alert.

Abstract: A bearing monitoring system is provided including one or more bearings within a flow passage and a working fluid passing over at least one surface of the bearings. A first thermocouple is located in the flow passage upstream relative to the one or more bearings and configured to measure a first temperature of the working fluid and a second thermocouple is located in the flow passage downstream relative to the one or more bearings and configured to measure a second temperature of the working fluid. The system further includes a control device in communication with the first thermocouple and the second thermocouple, and configured to compute a temperature gradient across the one or more bearings from the first temperature and the second temperature, compare the temperature gradient against a known value, and if the temperature gradient exceeds the known value, the control device is configured to provide an alert.

Abstract: A bearing monitoring system is provided including one or more bearings within a flow passage and a working fluid passing over at least one surface of the bearings. A first thermocouple is located in the flow passage upstream relative to the one or more bearings and configured to measure a first temperature of the working fluid and a second thermocouple is located in the flow passage downstream relative to the one or more bearings and configured to measure a second temperature of the working fluid. The system further includes a control device in communication with the first thermocouple and the second thermocouple, and configured to compute a temperature gradient across the one or more bearings from the first temperature and the second temperature, compare the temperature gradient against a known value, and if the temperature gradient exceeds the known value, the control device is configured to provide an alert.

Abstract: An air separation module includes a plurality of fibers located within a casing. A fiber membrane defines an exterior of each of the plurality of fibers. The fiber membrane also forms an interior passage along a length of each of the plurality of fibers. The fiber membrane is configured to permeate a gas through the fiber membrane. At least one perforated canister is placed between the plurality of fibers. The at least one perforated canister is configured to collect a permeated gas from the plurality of fibers.

Abstract: A hydrodynamic thrust bearing has an annular plate, a plurality of bearing foils, and a plurality of bumper foils. The annular plate has a first face and a second face opposite the first face. The bearing foils have an arcuate shape and are joined to the first face of the annular plate. The bumper foils have an arcuate and corrugated shape and are joined to the second face of the annular plate. A method of making a hydrodynamic thrust bearing includes joining the bearing and bumper foils to the annular plate with integrally-formed spacers in which each bumper foil corresponds to a bearing foil.

Abstract: A journal air bearing is provided. The bearing includes a top foil configured to receive the shaft, an intermediate foil disposed radially outboard the top foil, and a journal sleeve disposed radially outboard the intermediate foil. The intermediate foil defines a plurality of holes configured to act as a vent to communicate fluid to an increased supply area to an air film.

Abstract: A housing for an air cycle machine includes a housing with a first end and a second end opposite the first end, a first duct adjacent the first end of the housing with an air inlet and an air outlet, a second duct adjacent the second end of the housing with an air inlet and an air outlet, and a collar in the housing extending into the second duct. The collar includes a first annular surface facing radially inward and configured to engage a journal bearing and a second annular surface facing radially inward and configured to engage a rotating shaft, wherein the second surface is monolithic with the housing.

Abstract: A control valve includes particle and moisture accumulation inhibiting features. The control valve includes a piston that provides for pressure communication to a back cavity through a tortuous path that settles out particle matter carried within the airflow. Moreover, the piston includes drainage openings that direct moisture out of piston and away from the sealing surfaces.

Abstract: A rotary machine includes a shaft extending through the rotary machine; a bearing positioned around the shaft; and an air deflector mounted on the shaft between the bearing and the shaft, wherein the air deflector has a first cylindrical body portion that is connected to a second cylindrical body portion with a ramp portion. A method for cooling a bearing positioned around a rotating shaft includes providing air to a cavity that surrounds a rotating shaft; deflecting the air towards an inner surface of a bearing that is positioned radially outward of the rotating shaft, wherein the air is deflected with an air deflector that is mounted on the rotating shaft; and flowing the air between an outer surface of the air deflector and the inner surface of the bearing.

Abstract: A method includes receiving, by a first wireless device integrated into a management facility from a second wireless device integrated into a detection device, environmental conditions produced by a structure and detected by the detection device attached to the structure; and processing, by the management facility, the environmental conditions to detect a deviation from an expected operation of the structure.

Abstract: A method includes receiving a sampled input, the sampled input being a result of a detection device sensing a plurality of environmental conditions by an air cycle machine; processing the sampled input to detect whether the plurality of environmental conditions includes a deviation from an expected operation of the air cycle machine; and generating a notification output in response to the plurality of environmental conditions including the deviation from the expected operation of the air cycle machine.

Abstract: A heat sink that can be positioned around a rotating shaft includes a cylindrical body with a first end and a second end, a bore running through the body with a first opening at the first end of the body and a second opening at the second end of the body, fins extending radially outward from the body and running from the first end to the second end of the body, and channels defined between the fins and running from the first end to the second end of the body.

Abstract: A piston includes an outer shell having a receptacle at one end and a link retainer. The link retainer is configured to be positioned within the receptacle and affixed to the outer shell. The link retainer and the outer shell each define an opposing wall of a sealing ring groove, and one of the link retainer and the outer shell has an outer surface defining a base of the sealing ring groove.

Abstract: An environmental control system includes an air cycle machine. The air cycle machine includes a compressor section with a compressor inlet and a compressor outlet, and a first turbine section with a first turbine inlet and a first turbine outlet. The environmental control system further includes a first turbine bypass shutoff valve positioned at the first turbine inlet. The first turbine bypass shutoff valve is configured to shut off the flow of air to the first turbine inlet.

Abstract: An environmental control system, includes an air cycle machine for conditioning an interior space with cooling air, the air cycle machine including a fan coupled to a shaft that rotates about a shaft axis, the fan being located at a distal end of the air cycle machine; a speed sensor module having a speed sensor for sensing a rotational speed of the shaft; wherein the speed sensor module includes an outer portion having a first bore aligned on the shaft axis, an intermediate portion having a second bore aligned on the shaft axis, and an inner portion aligned on the shaft axis; and a diffuser assembly including a cylindrical assembly for ducting a first portion of the cooling air to an inlet side of the fan and for communicating a second portion of the cooling air directly to a discharge side of the fan without passing the inlet side.

Abstract: A seal assembly of an air cycle machine includes a seal plate with an outer diameter. A bore extends axially through a center of the seal plate and a seal land is disposed at least partially within the bore. The seal land includes an inner diameter and a minimum ratio between the inner diameter of the seal land and the outer diameter of the seal plate is approximately 0.1985.

Abstract: A hydrodynamic bearing is provided that includes an annular main foil having axially spaced inner and outer surfaces. Bump foils are supported circumferentially on the outer surface. Top foils are supported circumferentially on the inner surface opposite the bump foils. In one example, spacers are arranged between the top foils and the main foils. The spacers can be provided by chemically etching the main foil, in one example. The bump foils include first and second corrugated portions respectively providing first and second axially heights. The first axial height is less than the second axial height and is arranged at a leading edge of the bump foil relative to the direction of airflow across the hydrodynamic bearing.

Abstract: An example compressor arrangement includes a first compressor portion configured to compress a fluid and a second compressor portion configured to compress the fluid more than the first compressor portion. The compressor arrangement also includes a motor disposed between the first compressor portion and the second compressor portion. The first compressor portion is configured to communicate the fluid to the second compressor portion along a primary flow path. The second compressor portion is configured to divert at least some of the fluid from the primary flow path, communicating the diverted fluid back to the first compressor portion along a secondary flow path.

Abstract: A valve assembly is provided and includes a poppet disposed to regulate a pressure of a fluid flowing through a pathway defined between the poppet and a valve body, a drive element configured to modulate a pressure of a servo fluid to thereby control a position of the poppet relative to the valve body and an actuator body coupled to the poppet and configured to deliver a supply fluid to the drive element from a first cavity defined between the poppet and the actuator body and to deliver the servo fluid from the drive element to a second cavity defined between the actuator body and the poppet. The poppet defines a filter through which fluid flows from the pathway into the first cavity as the supply fluid.