Abstract: Metal is extruded through a feeder plate and an extrusion die to form a heat pipe component that includes a length of pipe and a flange extending outward from the pipe along the length of the pipe. A section of the flange is removed from the extruded heat pipe component, the pipe is sealed and compressed to reduce its thickness and form a heat pipe element for a computing system.

Abstract: A thermal management solution in a mobile computing system is bonded to an integrated circuit component by a thermal interface material layer (TIM layer) that does not require the application of a permanent force to ensure a reliable thermally conductive connection. A leaf spring or other loading mechanism that can apply a permanent force to a TIM layer can be secured to a printed circuit board by fasteners that extend through holes in the board in the vicinity of the integrated circuit component. These holes consume area that could otherwise be used for signal routing. In devices that use a TIM layer that does not require the application of a permanent force, the thermal management solution can be attached to a printed circuit board or chassis at a location remote to the integrated circuit component, where the attachment mechanism does not or minimally interferes with integrated circuit component signal routing.

Abstract: A plate assembly for a heat exchanger includes a first plate, a second plate, and an intermediate plate arranged between the first and second plates. The intermediate plate is joined to the first and second plates at peripheral edges to create a sealed periphery of the plate assembly. Corrugations of the intermediate plate provide crests and troughs that are in contact with inwardly facing surfaces of the first and second plates. The plate assembly can be configured as a battery cooling plate heat exchanger to transfer heat from a battery to fluid flowing through the plate assembly.

Abstract: Metal is extruded through a feeder plate and an extrusion die to form a heat pipe component that includes a length of pipe and a flange extending outward from the pipe along the length of the pipe. A section of the flange is removed from the extruded heat pipe component, the pipe is sealed and compressed to reduce its thickness and form a heat pipe element for a computing system.

Abstract: A heat exchanger for cooling a flow of compressed air using a liquid coolant includes a stack of coolant flow plates extending in a stacking direction. An enclosure surrounds the stack of coolant flow plates to at least partially define the flow path for the compressed air, and includes a first wall generally arranged in a plane parallel to the stacking direction, a second wall joined to the first wall and generally arranged in a second plane perpendicular to the stacking direction, a coolant port provided on an external surface of the first wall, an aperture provided on an internal surface of the second walls, and a coolant flow path extending through the interior of both the first wall and the second wall between the coolant port and the aperture.

Abstract: A plate assembly for a heat exchanger includes a first plate, a second plate, and an intermediate plate arranged between the first and second plates. The intermediate plate is joined to the first and second plates at peripheral edges to create a sealed periphery of the plate assembly. Corrugations of the intermediate plate provide crests and troughs that are in contact with inwardly facing surfaces of the first and second plates. The plate assembly can be configured as a battery cooling plate heat exchanger to transfer heat from a battery to fluid flowing through the plate assembly.

Abstract: A heat exchanger for cooling a flow of charge air includes a heat exchanger core that is inserted through an aperture of a housing. A leak-free seal is maintained along the periphery of the aperture by the compression of a gasket between a top plate of the heat exchanger core and a planar bearing surface of the housing. Compression of the gasket is maintained by one or more deformable retaining members that are disposed against the top plate.

Abstract: A heat exchanger for cooling a flow of charge air includes a heat exchanger core that is inserted through an aperture of a housing. A leak-free seal is maintained along the periphery of the aperture by the compression of a gasket between a top plate of the heat exchanger core and a planar bearing surface of the housing. Compression of the gasket is maintained by one or more deformable retaining members that are disposed against the top plate.

Abstract: A heat exchanger for cooling a flow of compressed air using a liquid coolant includes a stack of coolant flow plates extending in a stacking direction. An enclosure surrounds the stack of coolant flow plates to at least partially define the flow path for the compressed air, and includes a first wall generally arranged in a plane parallel to the stacking direction, a second wall joined to the first wall and generally arranged in a second plane perpendicular to the stacking direction, a coolant port provided on an external surface of the first wall, an aperture provided on an internal surface of the second walls, and a coolant flow path extending through the interior of both the first wall and the second wall between the coolant port and the aperture.

Abstract: A charge air cooler includes a housing and a heat exchanger core positioned within the housing. The heat exchanger core includes a first core section, a second core section, and a centrally located section positioned between the first core section and the second core section. The charge air cooler also includes a plurality of coolant circuits. Each coolant circuit extends through at least one of the first and second core sections. The charge air cooler further includes a coolant inlet extending from the centrally located section to deliver coolant to the plurality of coolant circuits, and a coolant outlet extending from the centrally located section to receive coolant from the plurality of coolant circuits. The charge air cooler also includes a fastener extending through the centrally located section of the core to secure the core to the housing.

Abstract: A charge air cooler includes a housing and a heat exchanger core positioned within the housing. The heat exchanger core includes a first core section, a second core section, and a centrally located section positioned between the first core section and the second core section. The charge air cooler also includes a plurality of coolant circuits. Each coolant circuit extends through at least one of the first and second core sections. The charge air cooler further includes a coolant inlet extending from the centrally located section to deliver coolant to the plurality of coolant circuits, and a coolant outlet extending from the centrally located section to receive coolant from the plurality of coolant circuits. The charge air cooler also includes a fastener extending through the centrally located section of the core to secure the core to the housing.