Abstract: An engineered microstructure composite having an elastic or elastomeric matrix with distributed rigid reinforcements. One embodiment of the invention provides an elastomeric composite including an elastomeric matrix, a plurality of rigid reinforcements embedded within the elastomeric matrix, and a plurality of attachments (or ligaments) connected to the reinforcements to interconnect the rigid reinforcements to each other. Here, in this embodiment, the elastomeric composite has a composite reversible strain limit greater than 3 percent (%) (or, in one embodiment, greater than 5%) due to kinematics of the rigid reinforcements interconnected by the attachments and embedded within the elastomeric matrix.

Abstract: In one implementation, a method of fabrication of stretchable electronic skin is provided. The method may include receiving an elastic material net. An elastic conductor mesh is formed on the elastic material net. A device is electrically bonded to the elastic conductor mesh. The implementation may further include forming a mold comprising a net pattern on a substrate and creating the elastic material net by coating the mold with an elastic material precursor, and then removing the elastic net from the substrate with the elastic conductor thereon. In one embodiment, a stretchable electronic skin including a net structure having a non-conducting elastic material with an elastic conductor mesh formed on the non-conducting elastic material, and a device electrically connected to the elastic conductor mesh.

Abstract: Active texturing systems adapted for selectively and reversibly modifying the texture of a surface utilizing a plurality of discrete mechanisms in communication with the reconfigurable structure.

Abstract: A cable adapted for use as an actuator, adaptive structural member, or damper, includes a plurality of longitudinally inter-engaged and cooperatively functioning shape memory alloy wires.

Abstract: A method of controlling and/or predicting the remaining useful life of an active material actuator, such as a shape memory alloy wire, includes obtaining historical actuation data of an inherent system variable, such as electrical resistance, over a secondary variable, such as time, determining a normal operating envelope having upper and lower bounds based on the data, determining a current profile for a given actuation cycle, and comparing the shape of the current profile to the envelope to determine an out-of-bounds event.

Abstract: Active seal assemblies employing active materials that can be controlled and remotely changed to alter the seal effectiveness, wherein the active seal assemblies actively change modulus properties such as stiffness, shape orientation, and the like. In this manner, in seal applications tailored for vehicles such as in a vehicle door application, door opening and closing efforts can be minimized yet seal effectiveness can be maximized.

Abstract: Active texturing systems adapted for selectively and reversibly modifying the texture of a surface utilizing a variably foldable structure in communication with the surface, and active material actuation to enable and/or cause folding.

Abstract: A method of sensing an ambient heat transfer condition surrounding a shape memory alloy element includes heating the shape memory alloy element, sensing the resistance of the shape memory alloy element, and measuring the period of time taken to heat the shape memory alloy element to a pre-determined level of a resistance characteristic. The ambient heat transfer condition surrounding the shape memory alloy element is calculated by referencing a relationship between the period of time taken to heat the shape memory alloy to the pre-determined level of the resistance characteristic and the ambient heat transfer condition.

Abstract: A holding fixture operable to secure differing pluralities of positioned objects having differing geometric shapes, sizes, and/or dimensions, including an active material element configured to selectively enable, cause, or retain the securing engagement and/or return the fixture to a ready state when not in use.

Abstract: Methods for varying seal force in active seal assemblies for doors employ active materials that can be controlled and remotely changed to alter the seal effectiveness, wherein the active materials actively change modulus properties such as stiffness, or a combination of modulus and shape in response to an activation signal. In this manner, in seal applications such as a vehicle door application, door opening and closing efforts can be minimized yet seal effectiveness can be maximized.

Abstract: Actively controlled texturing systems for and methods of selectively and reversibly forming wrinkles, or modifying the amplitude, wavelength, or pattern of existing wrinkles upon a surface using active material actuation.

Abstract: Systems for and methods of determining at least one mid-stroke position of an active material actuated load by causing a stress induced rapid change in electrical resistance within the active material element, or modifying an ancillary circuit, when the load is at the mid-stroke position(s).

Abstract: An energy harvesting system includes a heat engine and a component. The heat engine includes a belt, a first member, and a second member. The belt includes a strip of material and at least one wire at least partially embedded longitudinally in the strip of material. The wire includes a shape memory alloy material. A localized region of the at least one wire is configured to change crystallographic phase between martensite and austenite and either contract or expand longitudinally in response to exposure to a first temperature or a second temperature such that the strip of material corresponding to the localized region also contracts or expands. The first member is operatively connected to the belt and moves with the belt in response to the expansion or contraction of the belt. The component is operatively connected to the first member such that movement of the first member drives the component.

Abstract: An energy harvesting system comprises a first region having a first temperature and a second region having a second temperature. A conduit is located at least partially within the first region. A heat engine configured for converting thermal energy to mechanical energy includes a shape memory alloy forming at least one generally continuous loop. The shape memory alloy is disposed in heat exchange contact with the first region and the second region. A carrier surrounds the conduit such that the carrier is driven to rotate around the conduit by the shape memory alloy in response to the temperature difference between the first region and the second region.

Abstract: An energy harvesting system comprises a first region and a second region having a temperature difference therebetween. A plurality of heat engines are located proximate to the conduit and configured for converting thermal energy to mechanical energy. The heat engines each include a shape memory alloy forming at least one generally continuous loop. The shape memory alloy driven to rotate by heat exchange contact with each of the first region and the second region. At least one pulley for each of the plurality of heat engines is driven by the rotation of the respective shape memory alloy, and each of the at least one pulleys is operatively connected to a component to thereby drive the component.

Abstract: A cooling system configured for converting thermal energy to mechanical energy includes a source of thermal energy provided by a temperature difference between a heat source having a first temperature and a coolant having a second temperature that is lower than the first temperature. The cooling system includes a cooling circuit configured for conveying the coolant to and from the heat source. The cooling circuit includes a conduit and a pump in fluid communication with the conduit and configured for delivering the coolant to the heat source. The cooling system also includes a heat engine disposed in thermal relationship with the conduit and configured for converting thermal to mechanical energy. The heat engine includes a first element formed from a first shape memory alloy having a crystallographic phase changeable between austenite and martensite at a first transformation temperature in response to the temperature difference between the heat source and coolant.

Abstract: An exhaust system configured for converting thermal energy to mechanical energy includes a source of thermal energy provided by a temperature difference between an exhaust gas having a first temperature and a heat sink having a second temperature that is lower than the first temperature. The exhaust system also includes a conduit configured for conveying the exhaust gas, a heat engine disposed in thermal relationship with the conduit and configured for converting thermal energy to mechanical energy, and a member disposed in contact with the conduit and configured for conducting thermal energy from the conduit to the heat engine. The heat engine includes a first element formed from a first shape memory alloy having a crystallographic phase changeable between austenite and martensite at a first transformation temperature in response to the temperature difference between the exhaust gas and the heat sink.

Abstract: A method of controlling an energy harvesting system that converts excess thermal energy into mechanical energy and includes a Shape Memory Alloy (SMA) member, includes obtaining current operational parameters of the energy harvesting system, such as a maximum temperature, a minimum temperature and a cycle frequency of the SMA member. The current operational parameters are compared to a target operating condition of the energy harvesting system to determine if the current operational parameters are within a pre-defined range of the target operating condition. If the current operational parameters are not within the pre-defined range of the target operating condition, then a heat transfer rate to, a heat transfer rate from or a cycle frequency of the SMA member is adjusted to maintain operation of the energy harvesting system within the pre-defined range of the target operating condition to maximize efficiency of the energy harvesting system.

Abstract: An energy harvesting system comprises a first region having a first temperature and a second region. A conduit is located at least partially within the first region. A heat engine configured for converting thermal energy to mechanical energy includes a shape memory alloy forming at least one generally continuous loop. The shape memory alloy is disposed in heat exchange contact with the first region and the second region. The shape memory alloy is driven to rotate around at least a portion of the conduit by the response of the shape memory alloy to the temperature difference between the first region and the second region. At least one pulley is driven by the rotation of the shape memory alloy, and the at least one pulley is operatively connected to a component to thereby drive the component.

Abstract: An energy harvesting system includes a heat engine and a component configured to be driven by operation of the heat engine. The heat engine includes a first member, a second member, a shape memory alloy material, and a tensioner. The second member is spaced from the first member. The shape memory alloy material operatively interconnects the first member and the second member. The shape memory alloy material is configured to selectively change crystallographic phase from martensite to austenite and thereby contract in response to exposure to a first temperature. The shape memory alloy material is also configured to selectively change crystallographic phase from austenite to martensite and thereby expand in response to exposure to a second temperature. The tensioner is configured to apply tension to the shape memory alloy material as the shape memory alloy material selectively expands and contracts such that the shape memory alloy material is taut.