Abstract: A system of cordless power tools includes a cordless power tool adapted to removably receive a rechargeable battery pack. The system further includes a battery pack charger and a converter for converting AC electricity to DC electricity. A battery pack interface block is captured between clam shell halves of a battery pack housing and includes a plurality of male blade terminals. The male blade terminals are received within recessed female terminals of a tool terminal block and similarly received by recessed female terminals of the charger. The tool terminal block further includes a pair of male terminals which engage recessed female terminals of the converter.

Abstract: A dual-mode system for inexpensively operating electrically powered double-insulated devices (12), such as hand-held power tools and appliances. The system includes a cordless battery power module (14) that supplies the power and current demands of the device (12) in a cordless mode or a chopper module (21) that supplies the necessary power and current demands in a physical envelope commensurate in size and interchangeable with that of the battery power module (14). The chopper module (21) is provided with a non-filtered high efficiency converter circuit that allows the chopper module (21) to generate the power and current required by the driven device (12). The inductance of the motor (11) for the driven device (12) is used to filter the output of the chopper module (21). Eliminating the output filter from the chopper module (16) significantly reduces the cost and size of the module (16).

Abstract: A system of cordless power tools includes a cordless power tool adapted to removably receive a rechargeable battery pack. The system further includes a battery pack charger and a converter for converting AC electricity to DC electricity. A battery pack interface block is captured between clam shell halves of a battery pack housing and includes a plurality of male blade terminals. The male blade terminals are received within recessed female terminals of a tool terminal block and similarly received by recessed female terminals of the charger. The tool terminal block further includes a pair of male terminals which engage recessed female terminals of the converter.