Patents by Inventor Christopher Sean Tanner
Christopher Sean Tanner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210060854Abstract: In some embodiments, a photoreactive 3D printing system and methods comprise providing a system with a resin tub comprising a membrane, wherein the membrane rests on a physical tension element such that increasing downward force on the resin tub induces increasing tension on the membrane. The system also comprises a plurality of sensors comprising a resin bulk temperature sensor, and a print recipe comprising information for each layer in a 3D printed part to be built on the print platform. In some embodiments, a resin bulk temperature is measured, and the information in the print recipe, including information related to the downward force on the resin tub, is updated during a printing run based on the resin bulk temperature measurement. In some embodiments, the print recipe can be updated during a printing run based on input from at least two sensors of the plurality of sensors.Type: ApplicationFiled: November 11, 2020Publication date: March 4, 2021Applicant: Intrepid AutomationInventors: Ben Wynne, Robert Lee Mueller, Jamie Lynn Etcheson, Christopher Sean Tanner, Ivan Dejesus Chousal
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Publication number: 20210018448Abstract: Apparatuses and methods for detecting failures in a photoreactive 3D printing system include a light-emitting device configured to emit light into and along a plane of a membrane or of a substrate below the membrane. The membrane is a bottom surface of a resin tub. The light has a wavelength that is different from a photopolymerization wavelength of resin in the resin tub. The membrane or substrate is transparent to the wavelength of the light and to the photopolymerization wavelength. An imaging device is oriented to capture an image of the light emitted from the membrane or the substrate.Type: ApplicationFiled: October 8, 2020Publication date: January 21, 2021Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Patent number: 10844211Abstract: A photoreactive additive manufacturing system comprises a resin tub, a membrane, and a resin pool confined by the resin tub and the membrane. In some embodiments, the membrane comprises a polymeric blend comprising a first polymer and a second polymer, and the first polymer is a fluoropolymer. In some embodiments, the membrane comprises a polymer and an additive to control the free volume of the polymer.Type: GrantFiled: April 1, 2019Date of Patent: November 24, 2020Assignee: Intrepid AutomationInventors: Shirley Lee, Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200353685Abstract: An additive manufacturing system, and associated methods, comprise an image projection system comprising a plurality of image projectors that project a composite image onto a build area within a resin pool. The composite image comprises a plurality of sub-images arranged in an array. The properties of each sub-image and the alignment of the position of each sub image within the composite image can be adjusted using a stack of filters comprising: 1) an irradiance mask that normalizes irradiance, 2) a gamma adjustment mask that adjusts sub-image energy based on a reactivity of the resin, 3) a warp correction filter that provides geometric correction, and 4) an edge blending bar at one or more sub-image edges.Type: ApplicationFiled: July 24, 2020Publication date: November 12, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Patent number: 10809205Abstract: Apparatuses and methods for detecting failures in a photoreactive 3D printing system include a light-emitting device configured to emit light into and along a plane of a membrane or of a substrate below the membrane. The membrane is a bottom surface of a resin tub. The light has a wavelength that is different from a photopolymerization wavelength of resin in the resin tub. The membrane or substrate is transparent to the wavelength of the light and to the photopolymerization wavelength. An imaging device is oriented to capture an image of the light emitted from the membrane or the substrate. A detection system is in communication with the imaging device, the detection system being configured to detect a spatial or temporal disruption in the image.Type: GrantFiled: May 23, 2019Date of Patent: October 20, 2020Assignee: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Patent number: 10780640Abstract: An additive manufacturing system, and associated methods, comprise an image projection system comprising a plurality of image projectors that project a composite image onto a build area within a resin pool. The composite image comprises a plurality of sub-images arranged in an array. The properties of each sub-image and the alignment of the position of each sub image within the composite image can be adjusted using a stack of filters comprising: 1) an irradiance mask that normalizes irradiance, 2) a gamma adjustment mask that adjusts sub-image energy based on a reactivity of the resin, 3) a warp correction filter that provides geometric correction, and 4) an edge blending bar at one or more sub-image edges.Type: GrantFiled: March 29, 2019Date of Patent: September 22, 2020Assignee: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Patent number: 10759116Abstract: Methods of producing an additive manufactured part with a smooth surface finish include providing a spinning device that has a platform. The part is secured to the platform, where the part is at least partially wetted with uncured resin from a resin pool. The platform is rotated, where a first portion of the uncured resin is retained on the part and a second portion of the uncured resin is removed. The part is cured after the rotating. In some embodiments, methods include creating a compensated design for a part by modifying a desired design to compensate for a first portion of an uncured surface finish material to be retained on the part, and forming the part with an additive manufacturing process according to the compensated design.Type: GrantFiled: March 21, 2019Date of Patent: September 1, 2020Assignee: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200262135Abstract: In some embodiments, a photoreactive 3D printing system and methods comprise providing a system with a resin tub comprising a membrane, wherein the membrane rests on a physical tension element such that increasing downward force on the resin tub induces increasing tension on the membrane. The system also comprises a plurality of sensors comprising a resin bulk temperature sensor, and a print recipe comprising information for each layer in a 3D printed part to be built on the print platform. In some embodiments, a resin bulk temperature is measured, and the information in the print recipe, including information related to the downward force on the resin tub, is updated during a printing run based on the resin bulk temperature measurement. In some embodiments, the print recipe can be updated during a printing run based on input from at least two sensors of the plurality of sensors.Type: ApplicationFiled: May 6, 2020Publication date: August 20, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Robert Lee Mueller, Jamie Lynn Etcheson, Christopher Sean Tanner, Ivan Dejesus Chousal
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Patent number: 10647055Abstract: In some embodiments, a photoreactive 3D printing system and methods comprise providing a system with a resin tub comprising a membrane, wherein the membrane rests on a physical tension element such that increasing downward force on the resin tub induces increasing tension on the membrane. The system also comprises a plurality of sensors comprising a resin bulk temperature sensor, and a print recipe comprising information for each layer in a 3D printed part to be built on the print platform. In some embodiments, a resin bulk temperature is measured, and the information in the print recipe, including information related to the downward force on the resin tub, is updated during a printing run based on the resin bulk temperature measurement. In some embodiments, the print recipe can be updated during a printing run based on input from at least two sensors of the plurality of sensors.Type: GrantFiled: June 20, 2019Date of Patent: May 12, 2020Assignee: Intrepid AutomationInventors: Ben Wynne, Robert Lee Mueller, Jamie Lynn Etcheson, Christopher Sean Tanner, Ivan Dejesus Chousal
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Publication number: 20200103857Abstract: Systems and methods for managing an additive manufacturing production line include an additive manufacturing machine having a first sensor and an auxiliary equipment having a second sensor. A server includes security protocols, a workflow module, an industrial Internet of things (IIoT) module and a machine learning module. The workflow module, IIoT module, machine learning module, additive manufacturing machine and auxiliary equipment are in communication with each other using the security protocols. The machine learning module processes feedback from the first sensor and the second sensor to control operation of the additive manufacturing machine through the workflow module and the IIoT module.Type: ApplicationFiled: May 21, 2019Publication date: April 2, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200102450Abstract: A photoreactive additive manufacturing system comprises a resin tub, a membrane, and a resin pool confined by the resin tub and the membrane. In some embodiments, the membrane comprises a polymeric blend comprising a first polymer and a second polymer, and the first polymer is a fluoropolymer. In some embodiments, the membrane comprises a polymer and an additive to control the free volume of the polymer.Type: ApplicationFiled: April 1, 2019Publication date: April 2, 2020Applicant: Intrepid AutomationInventors: Shirley Lee, Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200086568Abstract: Methods of producing an additive manufactured part with a smooth surface finish include providing a spinning device that has a platform. The part is secured to the platform, where the part is at least partially wetted with uncured resin from a resin pool. The platform is rotated, where a first portion of the uncured resin is retained on the part and a second portion of the uncured resin is removed. The part is cured after the rotating. In some embodiments, methods include creating a compensated design for a part by modifying a desired design to compensate for a first portion of an uncured surface finish material to be retained on the part, and forming the part with an additive manufacturing process according to the compensated design.Type: ApplicationFiled: March 21, 2019Publication date: March 19, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200033270Abstract: Apparatuses and methods for detecting failures in a photoreactive 3D printing system include a light-emitting device configured to emit light into and along a plane of a membrane or of a substrate below the membrane. The membrane is a bottom surface of a resin tub. The light has a wavelength that is different from a photopolymerization wavelength of resin in the resin tub. The membrane or substrate is transparent to the wavelength of the light and to the photopolymerization wavelength. An imaging device is oriented to capture an image of the light emitted from the membrane or the substrate. A detection system is in communication with the imaging device, the detection system being configured to detect a spatial or temporal disruption in the image.Type: ApplicationFiled: May 23, 2019Publication date: January 30, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200031051Abstract: An additive manufacturing system, and associated methods, comprise an image projection system comprising a plurality of image projectors that project a composite image onto a build area within a resin pool. The composite image comprises a plurality of sub-images arranged in an array. The properties of each sub-image and the alignment of the position of each sub image within the composite image can be adjusted using a stack of filters comprising: 1) an irradiance mask that normalizes irradiance, 2) a gamma adjustment mask that adjusts sub-image energy based on a reactivity of the resin, 3) a warp correction filter that provides geometric correction, and 4) an edge blending bar at one or more sub-image edges.Type: ApplicationFiled: March 29, 2019Publication date: January 30, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Jamie Lynn Etcheson, Christopher Sean Tanner, Robert Lee Mueller, Ivan Dejesus Chousal
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Publication number: 20200001525Abstract: In some embodiments, a photoreactive 3D printing system and methods comprise providing a system with a resin tub comprising a membrane, wherein the membrane rests on a physical tension element such that increasing downward force on the resin tub induces increasing tension on the membrane. The system also comprises a plurality of sensors comprising a resin bulk temperature sensor, and a print recipe comprising information for each layer in a 3D printed part to be built on the print platform. In some embodiments, a resin bulk temperature is measured, and the information in the print recipe, including information related to the downward force on the resin tub, is updated during a printing run based on the resin bulk temperature measurement. In some embodiments, the print recipe can be updated during a printing run based on input from at least two sensors of the plurality of sensors.Type: ApplicationFiled: June 20, 2019Publication date: January 2, 2020Applicant: Intrepid AutomationInventors: Ben Wynne, Robert Lee Mueller, Jamie Lynn Etcheson, Christopher Sean Tanner, Ivan Dejesus Chousal