Abstract: A dual shot molded article of cutlery that includes a working end molded from a first material and a molded handle opposite the working end. The article is designed with one or more features that facilitate the efficient and effective manufacture of such products by an overmolding or coreback molding process.

Abstract: Overmolded articles of cutlery that include a first molded structure that includes a working end and a longitudinal support core extending away from the working end, the core including top and bottom surfaces and opposed sidewalls located along its length with the sidewalls having a height that extends above the top surface of the core; and a second molded structure present upon the top surface of the core between the sidewalls forming with the support core a handle for the article. Preferably, the first and second molded structures have different colors and the first molded structure includes islands so as to enhance the appearance of the cutlery. Also, methods of making these articles by overmolding the second molded structure over at least a portion of the first molded structure are disclosed.

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.

Abstract: A dual shot molded article of cutlery that includes a working end molded from a first material and a molded handle opposite the working end. The article is designed with one or more features that facilitate the efficient and effective manufacture of such products by an overmolding or coreback molding process.

Abstract: The invention relates to a molded article that includes a first molded structure that includes a working end, a bottom end, at least one wall member extending from the working end to the bottom end of the structure and at least partially or fully outlining a handle for the article, at least one decorative feature that resides on the handle surface of the article, and a connecting element that provides a flow path for first material to fill the decorative feature(s). The first molded structure is configured and dimensioned to receive a second material that also resides on the handle surface surrounding the decorative feature(s). The second shot molded structure is molded from the second material and includes surface portions that form top and bottom surfaces of the handle and that surround or encompass but do not cover the decorative feature(s) of the first molded structure.

Abstract: Overmolded articles of cutlery that include a first molded structure that includes a working end and a longitudinal support core extending away from the working end, the core including top and bottom surfaces and opposed sidewalls located along its length with the sidewalls having a height that extends above the top surface of the core; and a second molded structure present upon the top surface of the core between the sidewalls forming with the support core a handle for the article. Preferably, the first and second molded structures have different colors and the first molded structure includes islands so as to enhance the appearance of the cutlery. Also, methods of making these articles by overmolding the second molded structure over at least a portion of the first molded structure are disclosed.

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.